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Supply Chain Management (SCM)
the coordination of all supply chain activities, starting with raw materials and ending with a satisfied customer.
make or buy decision
a decision concerning whether an item should be produced internally or purchased from an outside supplier
Outsourcing
obtain (goods or a service) from an outside or foreign supplier, especially in place of an internal source.
Vertical Integration
An approach typical of traditional mass production in which a company controls all phases of a highly complex production process.
Keiretsu
a Japanese consortia of businesses that is coordinated by a large trading company to gain a strategic advantage
Virtual Companies
Companies that rely on a variety of supplier relationships to provide services on demand. Also known as hollow corporations or network companies.
cross sourcing
using one supplier for a component and a second supplier for another component, where each supplier acts as a backup for the other
Bullwhip effect
occurs when distorted product-demand information ripples from one partner to the next throughout the supply chain
Pull Data
accurate sales data that initiate transactions to "pull" product through the supply chain
Single-stage control of replenishment
designating a member in the chain as responsible for monitoring and managing inventory in the supply chain based on the "pull" from the end user
Vendor-managed inventory (VMI)
an inventory management system whereby the supplier determines the product amount and assortment a customer (such as a retailer) needs and automatically delivers the appropriate items
Collaborative Planning, Forecasting, and Replenishment (CPFR)
members of the supply chain share planning, demand, forecasting, and inventory information.
blanket order
an agreement between buyer and seller, whereby the buyer agrees to buy a certain quantity of goods within a specified time period at a mutually agreeable price; and the goods are delivered as needed by the buyer
postponement
the strategy of delaying final activities in the provision of a product until the orders are received
drop shipping
the supplier will ship directly to the end consumer, rather than to the seller, saving both time and reshipping costs
E-procurement
purchasing through electronic connections between buyers and sellers - usually online
logistics management
Planning, implementing, and controlling the efficient and effective flow and storage of products and information from the point of origin to consumption to meet customers' needs and wants
Channel assembly
postpones final assembly of a product so the distribution channel can assemble it
reverse logistics
the processes for sending returned products back up the supply chain for resale, repair, reuse, remanufacture, recycling, or disposal
closed-loop supply chain
refers more to the proactive design of a supply chain that tries to optimize all forward and reverse flows.
Supply Chain Operations Reference (SCOR) model
A framework developed and supported by the Supply Chain Council that seeks to provide standard descriptions of the processes, relationships, and metrics that define supply chain management.
Supply Chain
the group of firms that make and deliver a given set of goods and services
Upstream Supply Chain
Firm's suppliers, suppliers' suppliers, processes for managing relationships with them. Towards the supplier
Downstream supply chain
Organizations and processes responsible for delivering products to customers
Goal of Supply Chain Management
to match supply to demand as effectively and efficiently as possible
Materials and Services flow
Downstream
Material involved in repairs, servicing and disposal flow
Upstream
Information and planning flow
In both directions
Finance flows
Upstream
Consignment
a promise to pay, and can change hands in either direction
Credits Flow
Downstream
value-added processing
the more complex and technology-driven the manufacturing is, the higher value applied to the finished product
Bubble Marginalization
increasing profit margins for each supply chain entity
Why is it important for businesses within a supply chain to avoid bubble marginalization?
Because it is a suboptimal outcome for the entire network
Sourcing Strategies
1. Many suppliers
2. Few suppliers
3. Vertical integration
4. Joint ventures
5. Keiretsu networks
6. Virtual companies
Opportunities that result in effective supply chain management
1. Accurate "pull" data
2. Reducing lot sizes
3. Controlling replenishment with one stage
4. Vendor-managed inventory
5. Collaborative, Planning, Forcasting, and Replenishment(CPFR)
6. Blanket orders
7. Standardization
8. Postponement
9. Electronic ordering & transferring funds
10. Drop shipping
Strategic Sourcing
An intrgrated approach to supply chain management that permits an organization to leverage its purchasing power to identify and improve procurement processes. Uses negotiation w/ suppliers periodic assessment of transactions, and constant evaluation of purchasing activities to optimize supplier relationships and increase value
How is Strategic sourcing different from purchasing?
Extends beyond initial purchasing price and is concerned with the total cost of ownership throughout the products life cycle
backward integration
sends information entered into a given system automatically to all upstream systems and processes
forward integration
takes information entered into a given system and sends it automatically to all downstream systems and processes
joint ventures
when two or more companies join forces - sharing resources, risks, and profits, but not actually merging companies - to pursue specific opportunities
Keiretsu Networks
A Japanese term that describes suppliers who become part of a company coalition
Virtual Company
Organization using networks to link people, assets and ideas to create and distribute products and services without being limited to traditional organizational boundaries or physical location.
Process of building the supply base
1. evaluating and selecting suppliers
2. Integrating suppliers into the system
3. Negotiating purchase prices
4. Establishing contracts
5. Procuring materials
Supplier Evaluation
determining the current capabilities of suppliers
Type of Negotiations
1. Cost-based price model
2. Market-based price model
3. Competitive bidding
4. Contracting
5. Procurement
Common types of contracts
Revenue sharing and
buybacks
revenue sharing system
each organization in the supply chain purchases the materials at cost from its supplier
Buybacks
Are a repurchase that occurs when a company buys back its outstanding inventory
procurement
A strategy where companies will obtain goods and services from their vendors
online auction
a buyer will offer out a contract for bidding
Dutch Auction
If something is sold by setting a price, then reducing it until someone buys it sold in a Dutch auction.
online catalogs / exchanges
Allows organizations to choose from standardized industry items on specific websites
group purchasing
small buyers aggregate demand to get a large volume; then the group conducts tendering or negotiates a lower price.
Logistics
the management of the details of of supply chains day-to-day operations
lean inventory management
Minimizing inventory by eliminating sources of waste.
Distribution
the process of getting a product or service to consumers
Decisions to make when setting up a distribution network
1. Will the product be shipped to the consumer or will the buyer pick it up from a prearranged place
2. Will the product go through an intermediate facility?
Criteria to keep in mind when designing a distribution network
1. Response time
2. Product choice
3. Service
total logistics cost
consists of the expenses associated with transportation, materials handling and warehousing, inventory, stockouts (being out of inventory), order processing, and return goods handling.
Issues in Managing the Integrated Supply Chain
1. Local optimization
2. Incentives
3. Large lots