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reduced food waste/extended shelf life=
reduced carbon emissions
Intelligent food packaging
smart packaging, monitor freshness, enhance consumer safety.
USEPA waste hierarchy
reducing our demand on resources is most favorable
spectroscopy
study of interaction between matter and electromagnetic radiations.
Mechanical recycling pros and cons
Advantages:
Most common
Effective
Energy efficient
Disadvantages:
Hetero source of flakes or pellets
Thermal degradation
Poor control over functional performance
May or may not be suitable for food contact applications.
what makes something sustainable?
manufacturing, end of life
Meal kits
high packaging impact
Food Waste
high greenhouse gas emissions
Active Packaging
packaging actively protects, beyond containment and protection (modified atmosphere)
porous materials
can be deployed to modify temperature (can be used in intelligent packaging)
Chemical Recycling pros and cons
Advantages:
Better quality control over end properties
Like virgin resin
Can be used for food contact applications
Disadvantages:
More energy
Time intensive
Higher carbon footprint than mech
mechanical recycling
melting the plastics and reforming. lose properties over time.
chemical recycling
advanced/ molecular recycling/ pyrolysis
- converts polymers to monomers
- depolymerization!
Pyrolysis
decomposition of polymers into:
hydrocarbons
gases
liquid oil
small molecules
microbial degradation
Breakdown of a chemical by microorganisms.
Life Cycle Assessment
assessing environmental impact
bioplastics
includes biobased & biodegradable
biobased
plastic comes from a biological or renewable source
biodegradable
A plastic that undergoes anaerobic biodegradation (a process in which the degradation results from the action of naturally occurring microorganisms such as algae, fungi, and or bacteria that exist in nature that produce CO2, water, and CH4) as per industry accepts standards.
compostable
the degradation of material by aerobic biological processes that yield CO2, water, organic compounds, and biomass at a rate consistent with other distinguishable or toxic residue.
industrial compost facility
compostable plastics (not all accept)
site on-campus
Polybutylene adipate terephthalate (PBAT)
Ecoflex
Compostable
Mulch films
Perfotec FLEXFRESH
Ecovio
Biodegradable polyester: PLA and PBAT blend
Polycaprolactone (PCL)
Glass transition temperature (Tg)= -60ÂşC
Flexible polymer
Polyhydroxy alkanoates (PHAs)
Category of bioplastics
Synthesized from methane (mango materials)
Polylactic Acid (PLA)
Renewable resource
compostable/biodegradable
Recyclable
Commercially competitive
Higher breathability compared to traditional plastics
PLA cons
brittle/low impact resistance
Poor tear resistance
Poor water and gas barrier
Limited commercial application
(really loud)
PLA applications
fresh produce
foam trays
Sorbents (meat products)
PLA blend applications
Ecovio
Bioflex
cost of PLA
~10% more expensive as compared to PET
starch blends
Bioflex
Ecolabel
Bioflex
blend of thermoplastic starch and copolyesters
EcoLabel
Thermoplastic starch and biodegradable polymer
Bio-based PE
Braskem is the main supplier
Ecoflex
flexible packaging solution
PCL
flexible packaging solution
limitations: low melting point, petroleum based
Compostable-Certifications
certification on packaging
biggest consumer of bioplastics
packaging
growing consumer demand
products with reduced environmental impact