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QUALITY
ability of a product or service
to consistently meet or exceed
customer expectations
ARMAND FEIGENBAUM
Zero defects
Quality is Free, 1979
KAORU ISHIKAWA
cause and effect diagram
Recognized the internal customer
GENICHI TAGUCHI
Taguchi loss function
TAIICHI OHNO AND SHIEGO SHINGO
Developed philosophy and methods of kaizen
WALTER SHEWART
Father of statistical quality control
W. EDWARDS DEMING
Special vs. common cause variation
JOSEPH JURAN
Quality Control Handbook, 1951
Viewed Quality as fitness for use
PERFORMANCE
Main Characteristics of the product
AESTHETICS
Appearance, feel, smell, taste
SPECIAL FEATURE
Extra Characteristics
CONFORMANCE
how well the product conforms to design specification
RELIABILITY
Consistency of performance
DURABILITY
The useful life of the product
PERCEIVED QUALITY
Indirect evaluation of quality
SERVICEABILITY
Handling of complaints or repairs
CONSISTENCY
Quality doesn’t vary
CONVENIENCE
The availability and accessibility of
the service
RELIABILITY
Ability to perform a service
dependably, consistently, and
accurately
RESPONSIVENESS
Willingness to help customers in
unusual situations and to deal with
problems
TIME
The speed with which the service is delivered
ASSURANCE
Knowledge exhibited bye personnel and their ability to convey and trust confidence
COURTESY
The availability and accessibility of the service
TANGIBLES
The physical appearance of facilities, equipment, personnel, and communication materials
CONSISTENCY
The ability to provide the same level of good quality repeatedly
EXPECTANCY
Meet(or exceed) customer expectations
QUALITY OF DESIGNS
Intention of designers to include or exclude features in product or service
QUALITY OF CONFORMANCE
The degree to which goods or services conform to the intent of the designers
EASE OF USE AND USER INSTRUCTION
Increase the likelihood that a product will be used for its intended purpose and in such a way that it will continue to function properly and safely
AFTER-THE-SALE SERVICE
Taking care of issues and
problems that arise after the sale
PREVENTION COSTS
quality improvement
costs to prevent defects from
occurring
FAILURE COST
Incurred by defective parts/products or faulty services
INTERNAL FAILURE COST
Incurred to fix the problems that are detected before the product/service is delivered
EXTERNAL FAILURE COST
Incurred to fix the problems that are detected after the product/service is delivered
APPRAISAL COSTS
Costs of activities designed to
ensure quality or uncover defects
Principle 5
System approach to
management
Principle 6
Continual improvement
Principle 7
Factual approach to decision making
Principle 8
Mutually beneficial supplier relationships
QUALITY CERTIFICATION
International organization for standardization
ISO 900
international standards on quality management and quality assurance
ISO 14000
international standard for assessing a company’s environmental performance
ISO 24700
the quality and performance of office equipment
Principle 1
Customer focus
Principle 2
Leadership
Principle 3
Involvement of people
Principle 4
Process approach
TQM APPROACH
Find out what the customer wants,
Design a product or service that
meets or exceeds customer wants
Kaizen
Japanese word for improvement
PDCA CYCLE
Plan-Do-Check-Act cycle
PLAN
Begin by studying and documenting the current process
Do
Implement the plan
CHECK
Evaluate the data collection
ACT
If the result are successful, standardize the new method
PROBLEM SOLVING
Program designed to reduce
defects
PROCESS IMPROVEMENT
A systematic approach to
improving a process
MAP THE PROCESS
Collect information about the process and identify each step in the process
ANALYZE THE PROCESS
Ask critical questions about the process
SIX SIGMA
business process for improving
quality, reducing costs, and
increasing customer satisfaction
STATISTICALLY
Having no more than 3.4 defects
per million
CONCEPTUALLY
Program designed to reduce
defects
FLOWCHART
A diagram of the steps in a
process
CHECK SHEET
A tool for organizing and collecting
data
BENCHMARKING PROCESS
Identify a critical process that
needs improvement
HISTOGRAM
A chart that shows an empirical
frequency distribution
PARETO CHART
arranges categories
from highest to lowest frequency of
occurrence
SCATTER DIAGRAM
graph that shows the degree and
direction of relationship between
two variables
CONTROL CHART
A statistical chart of time-ordered
values of a sample statistic
CAUSE AND EFFECT DIAGRAM
Diagram used to organize a search for cause(s) of a problem, known as a Fishbone Diagram
QUALITY CIRCLES
Groups of workers who meet to
discuss ways of improving
products or processes
QUALITY CONTROL
process that evaluates output
relative to a standard and takes
corrective action when output
doesn’t meet standards
ACCEPTANCE SAMPLING
Inspection of lots before/after
production
PROCESS CONTROL
Inspection and corrective action
during production
CONTINUOUS IMPROVEMENT
Quality built into the process
INSPECTION
An appraisal activity that compares good or services to a standard
QUALITY CONTROL
A tool used to help this process is SPC
STATISTICAL PROCESS CONTROL
(SPC)
Statistical evaluation of the output
of a process
RANDOM (COMMON CAUSE) VARIATION
Natural Variation in the output of process
ASSIGNABLE (SPECIAL CAUSE) VARIATION
A variation who’s caused can be identified
CONTROL CHART
time ordered plot of representative sample statistics obtained from an ongoing process
CONTROL LIMITS
dividing lines between random and non random deviations from the mean of distribution
ERRORS
Concluding a process is not
in control when it actually
is.
Type II error
Concluding a process is in
control when it is not.