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when
4th June 1996
when crashed
40 seconds after flight sequence initiation
when launched
09:33:59 local time
how high
3700m
what happened
failure of backup inertial reference system (SRI) followed by failure of active SRI
why
operand error - data conversion from 64-bit floating point to 16-bit signed integer caused SRI 2 malfunction because floating point had a greater value than what could be represented in 16 bit signed
why 2
value of horizontal bias (BH) was much higher than expected because early part of trajectory of Ariane 5 is different to Ariane 4 and results in higher horizontal velocity values but the software was reused
issue 1
despite SRI being “rigorously” tested, no test was performed to verify that it would behave correctly under the count-down, flight time sequence and trajectory of Ariane 5
note
possible to do ground testing by injecting simulated accelerometric signals in accordance with predicted flight parameters - if this had been done, the failure mechanism would have been found
issue 2
overall review process - limitations of SRI were not fully analyzed, also not realised that test coverage was too inadequate to even expose those limitations
why 3
SRI transmitted diagnostic info to OBC but was interpreted as flight data and used in calculations due to failure. caused booster and main engine nozzles to make a large correction for an altitude deviation that had not occurred
why 4
rapid change of altitude occurred causing the launcher to disintegrate due to aerodynamic forces