GROUP 1 - TPM

What is Total Productive Maintenance (TPM)?

A holistic approach to equipment maintenance aimed at achieving perfect production with no breakdowns, small stops, slow running, or defects.

What are the four main goals of TPM?

No Breakdowns
No Small Stops or Slow Running
No Defects
No Accidents.

What does the concept of Reliability in maintenance refer to?

The probability that a product, system, or service will perform its intended function adequately for a specified period under defined conditions.

What are the 5S principles in Total Productive Maintenance?

Sort, Straighten, Shine, Standardize, Sustain.

What are the five stages of maintenance?

1. No action until equipment fails

2. Routine service

3. Inspection and preventive repair

4. Equipment re-engineering

5. Predictive maintenance.

What does FMEA stand for?

Failure Modes and Effects Analysis.

What is the purpose of FMEA?

To identify and analyze all possible failures in a product or service and reduce their occurrences.

What are the eight pillars of TPM?

1. Autonomous Maintenance

2. Focused Improvement

3. Planned Maintenance

4. Training and Education

5. Early Equipment Management

6. Safety, Health, and Environment

7. Quality Maintenance

8. TPM in Administration.

What does 'Customer-Driven Quality' refer to?

An approach that focuses on designing, producing, and delivering products or services that meet or exceed customer expectations.

What is the definition of a customer?

An individual or organization that purchases products or services from a business.

What are key aspects of the buyer-supplier relationship?

Partnership and Collaboration, Continuous Improvement, Supplier Development, Communication and Feedback, Quality Standards and Expectations, Integration of Processes, Risk Management, Supplier Performance Measurement.