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Utilization
the fraction of time a workstation or individual is busy over time
job shops
require frequent machine changeovers and delays, so utilization ranges from60 to 95%
Flow shops
keep equipment more fully utilized, and utilization might be between 80 - 95%
continuous flow
utilization may reach above 95%
Utilization Formula- As the proportion of available resources that are being used
Utilization 𝑼 = Resources Used / Resources Available
Utilization Formula- As the ratio of the demand rate to service capacity, based on the service rate and number of servers
Utilization 𝑼 = Demand Rate / (Service Rate × Number of Servers)
Throughput
the number of units or tasks that are completed per unit time from a process
Throughput is limited by what?
the smallest output rate of the activities in the process
Bottlenecks
activities that limit the throughput of the entire process
Flow time (cycle time)
the average time it takes to complete one cycle of a process
Little's Law
Work−In−Process (𝑾𝑰𝑷) = Throughput (𝑹) × Flow time (𝑻)
Little's Law provides a simple way of ?
evaluating average process performance
Theory of Constraints
set of principles that focuses on increasing total process throughput by maximizing the utilization of all bottleneck work activities and workstations
physical constraint
associated with the capacity of a resource
− They result in process bottlenecks
− At a bottleneck, the input exceeds the capacity, restricting the total output that is capable of being produced
− In a non-bottleneck work activity, idle capacity exists
non-physical constraint
environmental or organizational,such as low product demand or inefficient management policy or procedure
− Removing nonphysical constraints is not always possible