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What is productivity?
The measure of efficiency of a worker in converting inputs into useful outputs
What is production?
The total amount of output produced in a given time period
What are the factors influencing productivity of machinery?
Age of machinery
Training of operatives
Quality of inputs
Hours used vs downtime
Efficiency of programming and quality of software
Unforeseen events (powrcuts)
How do you calculate labour productivity?
Total output / number of employees
What are the fscots influencing labour productivity?
Complexity of product
Level of training
Motivation of staff
Investment in capital equipment
Level of supervision
Working hours and environment
What are methods of increasing labour productivity?
Invest more into staff training
Increasing staff motivation
Implementing more machinery into the production process
Switch methods of production
Improved recruitment and selection
What is operational efficiency?
Maximising the output achieved from given outputs including machinery, materials and people
What are the factors influencing efficiency?
Levels of training
New technology
Production capacity
Method of production
How can efficiency be improved?
Increase capacity utilisation
Increasing labour productivity
Implement lean production techniques
Choosing optimal resource mix
What does it mean to be capital intensive?
Uses a relatively high proportion of capital such as machinery in the production of a good or service
What are the advantages and disadvantages of being capital intensive?
Adv :
Increased productivity levels
Improved quality/consistency
Reduced labour costs
Lower unit costs
Dis:
High investment costs
High fixed costs
Less flexibility
Redundancy may damage the employee/employer relationship
What does it mean to be labour intensive?
Uses a relatively high proportion of labour (workers) in the production of a good/service
What are the advantages and disadvantages of being labour intensive?
Adv:
Cheaper
Employees can easily adapt to changes
Employees may help the firm to continually improve by generating new ideas
Dis:
Higher labour costs
Lower productivity
Greater risk of human error
Labour shortages
What is job production?
The production of a single unit at a time to meet the specific needs and requirements of a customer
What are the advantages and disadvantages of job production?
Adv:
Customers requirements can be met more easily
Firms can charge higher prices
Increased job satisfaction
Lower start up costs
Dis:
Time consuming
Increased costs
Limited economies of scale
Lower output volume
No room for mistake
Need to be highly skilled
What is batch production?
Where groups of identical items are made together
What are the advantages and disadvantages of batch production?

What is flow production?
Where identical standardised items are produced on an assembly line
What are the advantages and disadvantages of flow production?

What is cell production?
The production line is split into a series of self contained units/small trams where each cell is like a mini production line
What are the advantages and disadvantages of cell production?

What is the definition of capacity?
The amount achievable is all the resources are fully utilised
What is capacity utilisation?
A measure of the percentage of the potential output bring achieved
How do you calculate capacity utilisation
( Actual output /maximum output) x 100
What is under utilising capacity?
The firm has a low capacity utilisation level - resources aren’t being used efficiently
What are the benefits and drawbacks of under utilising capacity?
Benefits :
Spare capacity available for demand surges
Less pressure on stagg to meet challenging targets
Drawbacks :
Increased costs
Negative brand image
Rise in unit costs
What is over utilising capacity?
The firm has a high capacity utilisation level. The firms resources are being made to work too hard for the business
What are the benefits and drawbacks of over utilising capacity?
Benefits :
Less stock wasted
Better sales revenue
Lower unit costs
Maximum efficiency
Drawbacks:
Increased labour costs
Increased mistakes
May be unable to meet surges in demand
How can a firm utilise their capacity more efficiently?

What is stock?
A current asset held by a business to help meet the demand of customers
What 3 forms can stock be held in?
Raw materials
Work in progress
Finished goods

What are the advantages and disadvantages of holding buffer stock ( the minimun level of stock for a business)

What is lean production?
Worming practices that focus on cutting waste whilst maintaining or improving quality
What are the 2 lean production techniques?
Just in time production
Kaizen(continuous improvement)
What is just in time production?
Stock is delivered just before it is needed for a production or sale
What are the advantages and disadvantages of just in time production?

What does quality mean and how can it be expressed?
The ability of a product or service to meet customers expectations
aesthetics
Core asp
Performance
Value for money

What quality control and what are the advantages and disadvantages?
Quality is checked at the end of the production process by quality inspectors

What is quality assurance and what are the advantages and disadvantages of it?
Quality is checked at every step of the production process

What are quality circles and what are the advantages and disadvantages?
Small group of employees that meet regularly to look at how quality can be improved

What is total quality management?
Creating a culture of quality throughout the entire organisation and quality bring the key priority for the whole firm - the manufacturing process is investigated at every stage of production
What ate the advantages and disadvantages of total quality management?

What is kaizen?
Focused around lean production and quality management where continuous production including every aspect of life is continously improved
What are the key feature of kaizen?
It involved every employee within the firm
Improvements are based on many small changes
Wide range of different production techniques