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7 Considerations of Production Planning
Purpose, Audience, Use, Other Processes, Scheduling, Quantities, Quality
Basic Printing Quality
Standard materials and little quality control, primarily copy shops and quick printers
Commercial Printing Quality
Standard materials, trained quality control | Color work | Sometimes have higher end digital presses. General commercial printing | Offset sheet and web | CMYK and spot capability
Premium Printing Quality
High quality materials | Refined quality control | Color matching is very close | Few flaws | 4CP + capability
Showcase Printing Quality
Best machinces and materials available | Exact reproduction of artwork | Mostly used for expensive things, museums, prints, and books
When creating a schedule you should always think what
Backwards
What is Specing
Submitting a specified proposal for printing work that a printer uses to price services on | do this with 2-5 different printers
What’s on a Spec Sheet
Description of job, frequency of printing, materials to be furnished, Quantity, Trim size, Page count, Plate Changes, Paper stock, Inserts, Binging, Delivery/shipping, Storage, Special effects
What is turnaround
How long it takes a project from start to delivery date
What does “Q” stand for
Quantity of Prints
What does “M” stand for
A quantity of prints in the 1,000
What does “MM” stand for
A quantity of prints in the 1,000,000
What is Price Break
When the printing cost per unit decrease based on an increase of quantity | the cost per unit drop significantly
What is Over/Under
The tolerance for print runs under 10,000 | You could either get 10% over the quantity you asked for or you could get 10% under the quantity you wanted | because of prints made when setting up and stopping the printer
What is the Cost Per Unit (CPU)
The cost per print
What are 3 things that designers need to take into consideration when designing for print for a client or target audience
Audience, Quality, and Use
What is Trapping
When there is color set to slightly overlap each other so white gaps don’t appear
What is Surprinting
Where colors don’t trap but overlap
What is Choke
Traps a surrounding light back-ground to a dark foreground object by expanding the edge of the lighter object so the two colors overlap
What is Spread
Traps a light foreground object to a surrounding dark background by expanding the edge in the inner object so the two colors overlap
How to Flight check (handing over files to printer)
Make sure that everything is in a folder on a disk and make sure at all file info is there and right | Print comp from disk | Print list of files on disk | Make sure the proofs clearly show (in red) any FPO or specific instructions | Send paper swatches and ink chips | Double check color mode, resolution & file type | Fill out prepress form with all this info
What are the type pitfalls
Use fonts with a large family of options | Use actual font for variations of italic, cap, bold, not the styles in the type menu or measurements | Make sure that the printer has the font | Make sure the vendor has font in same foundry | Don’t trust smart quotes | If you dont have a postscript version of a font or want to avoid font problems covert to outlines | Ink spreads/gains when printing. Make sure the font wont fillin when knocked out | As a last resort a printer may be able to swell type when exposing the plate for printing
What is a Soft Proof
Digital files like PDF and viewed on screen | I used for checking layout, content accuracy, text, and fonts | They are not accurate for color
What is a Hard Proof
Physical, printed samples of the final project | They provide a tangible, more realistic view of colors, paper texture, ink, and finish
What is a contract Proof
A high-quality printed proof calibrated to simulate final press color
What is a Press Proof
A proof created during the actual print run on the press
Set Off (Offsetting)
INk doesnt dry properly and transfers from top of sheet to the back of another
Hickies
Dust, dirt on blanket prevents ink from printing creating halos
Show Through
Printing from one side interfers with the other due to low transparency
Poor Trapping
Incorrect trap, to large/too small, wrong type makes boundary area/overlap very noticeable
Poor Registration
White pages between colors, or blurriness due to screens misregistered
What needs to be handed over to a commercial printer
Mark-ups and color seperations | Color folding comp | Disk with In-design files, with images and fonts | Print window of disk contents Applications folder → Utilities → Grab
What’s on a Disk Prep Checklist
Name all files, folders, and documents clearly | Only include files/documents that are needed to open the file | Always print a window of what is included on your disk | All images must be placed in the file at 100% of actual size to be used | Always include all images, fonts, etc on the disk | Include a detailed markup with your disk | A folding color comp should always accompany a print job | Mark-ups and seperations
What are the steps necessary to create a special effect spot color in Indesign to properly set a file up for commercial printing
Make a new swatch color that stands out on design and make sure to change it into a spot color | put the special effect spot color on a new layer and make sure to uncheck the print box on new layer so that the color does not print when the file is