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What are the 12 HACCP steps?
- 5 preliminary activities
- 7 HACCP principles
What is the purpose of HACCP?
Prevent, eliminate, or ↓ food safety hazards to acceptable levels
What does HACCP stand for?
Hazard analysis + critical control point
What are the 7 HACCP principles?
1. Hazard analysis
2. CCP determination
3. Critical limits
4. Monitoring
5. Corrective actions
6. Verification
7. Documentation + record keeping
What are the 5 preliminary activites?
1. Assemble HACCP team
2. Describe product
3. Identify intended use
4. Construct flow diagram
5. On-site confirmation of flow diagram
Preliminary activity 1
Assemble multidisciplinary HACCP team
Why is a multidisciplinary HACCP team required?
- Provides expertise from different areas
- Ensures hazards are correctly identified + controlled
Preliminary activity 2
Describe the product
Why is product description important?
- Identifies potential hazards
- Helps determine intended use + control measures
Preliminary activity 3
Identify intended use of product
Why is intended use important?
Identifies target consumer group + potential hazards
Examples of vulnerable consumer groups
1. Infants
2. Elderly
3. Pregnant women
4. Immunocompromised individuals
Preliminary activity 4
- Construct flow diagram of process
Purpose:
- Provide clear description of all process steps
What should a product description include?
1. Ingredients
2. Processing method
3. Packaging
4. Storage conditions
5. Shelf life
6. Distribution method
Preliminary activity 5
- On-site confirmation of flow diagram
- Verify flow diagram matches actual process
What should a flow diagram include?
1. All processing steps
2. Inputs
3. Outputs
4. Rework loops
5. Storage/delays
Why is on-site confirmation performed?
1. Confirm all process steps
2. Identify errors
3. Observe all operating hours/shifts
What are the 3 main hazard groups?
1. Biological
2. Chemical
3. Physical
Define hazard
Biological, chemical or physical agent with potential to cause harm
Define risk
Function of likelihood x severity of harm
Hazard vs risk
Hazard: source of harm
Risk: likelihood x severity
What are the 2 components of risk assessment?
1. Severity
2. Likelihood
What is the outcome of hazard analysis?
- Significant hazards identified
- Control measures selected
Define a control measure
Any action used to prevent, eliminate, or ↓ a hazard to an acceptable level
Principle 1 of HACCP
Conduct a hazard analysis
Purpose of hazard analysis
Identify hazards requiring control
Principle 2 of HACCP
Determine the critical control points (CCPs)
Purpose of a decision tree
Identify CCPs
What is a CCP?
Step where control can prevent, eliminate, or ↓ a hazard to an acceptable level
What follows CCP identification?
Establish critical limits
What are the consequences of identifying a CCP?
- Implement control measures
- Establish monitoring procedures
What is a critical limit?
- Criterion separating acceptability from unacceptability
Examples:
- Cooking temperature ≥ 75°C
- Fridge temperature ≤ 5°C
- pH ≤ 4.6
Can a HACCP plan have no CCPs?
Yes, if hazards are adequately controlled by PRPs
Examples of PRPs
- Cleaning
- Personal hygiene
- Pest control
- Staff training
- Water quality control
Relationship between PRPs + HACCP
PRPs must be established before HACCP implementation
What is the main aim of HACCP?
Prevent, eliminate, or ↓ food safety hazards to acceptable levels
What is the difference between a CCP + a control measure?
- CCP: step where control is applied
- Control measure: action used to control hazard
What is an OPRP
Control measure that ↓ likelihood of hazard but is not managed as a CCP
Difference between PRP, OPRP + CCP?
- PRP: general preventive measures
- OPRP: specific operational control measure
- CCP: critical step requiring strict control
What is validation?
- Proving a control measure will work before or when implemented
Example:
- Demonstrating that cooking at 75°C destroys the target pathogen
What is verification?
- Checking that the HACCP system is working properly
Examples:
- Audits
- Record review
- Product testing
What is monitoring?
Checking a CCP in real time to ensure it is under control
How do you identify a CCP?
Use a decision tree
What conditions automatically prevent growth of L. monocytogenes?
- ↓ pH
- ↓ Aw (water activity)
- Inhibitory factors/preservatives
Hazard codes
- Mp = Pathogen survival
- Mc = Contamination
- Ms = Spread (cross-contamination)
- Mm = Multiplication