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operations management
the coordination of resources to efficiently and effectively produce goos and services, to meet market needs
efficiency
how productively a business uses its resources when producing a good or service (making more with less)
Effectiveness
the extent to which a business achieves its stated objectives . (lowers costs improve quality, reduce waste)
Input
resources used by a business to produce goods and services
6 types of resources
Materials
Capital equipment
labour
information
time
money
Processes
the actions performed by a business to transform inputs into outputs
examples of processes
Mixing, designing, baking, computing, assembling, constructing.
outputs
final goods or service produced as result of business operations system
Manufacturing business
businesses that use their operations system to produce physical goods
Characteristics of a manufacturing business
production process
occurrence of production and consumption
customer contact
tangibility
storability
consistency
production process for a manufacturing business
businesses have highly automated process that us a high degree of machinery
occurrence of production and consumption for a manufacturing business
production and consumption of the goods occur at operate times
customer contact for a manufacturing business
low degree of customer contact during production
Service Business
business that utilise their operations system to produce intangible products
Characteristics of a service business
production process
occurrence of production and consumption
customer contact
tangibility
storability
consistency
production process for a service business
service businesses tend to have a production process that is labour intensive
occurrence of production and consumption for a service business
service businesses production and consumption occur simultaneously
customer contact for a service business
service businesses have high customer contact
Technology as an operational strategy
helps maximise efficiency
helps improve effectiveness and quality of output
helps achieve goals
creates a competitive advantage
Benefits of technology in a manufacturing businesses
improvement of precision
reduction
savings on labour costs
improvements in quality
ability to perform complex tasks
ability to work of longer periods
Benefits of technology in a service businesses
-an organisations is able to sell their product or services globally online
-customers can receive more information about -the product via a website
-improved customer service
Drawbacks of technology
cost(tech can be expensive)
loss of jobs
requires training
may need repairs
Technology statergies
Automated production Lines
Robotics
Computer Aided Design
Computer Aided Manufacturing
Online Services
Ai
Automated Production lines
involves machinery and equipment that are arranged in a sequence where the product is developed though each stage
Pros and Cons of a Automated Production lines
Pros:
-high accuracy and precision leading to better quality
-less waste
-saves labour costs
-runs 24/7
Cons:
-very expensive
-loss of jobs
-training required
Robotics
assists humans in production, eg: used to help carry heavy items or for repetitive jobs
Pros and Cons of Robotics
Pos:
-High accuracy & precision
-better quality
-increase productivity and less labour costs
Cons:
-very expensive to set up
-training
-loss of jobs
Computer-Aided Design (CAD)
design software that enables businesses to generate and modify technological illustrations of a product
Pros and Cons of Computer-Aided Design (CAD)
Pros:
-High accuracy and precision
-flexibility for customers
-lower costs
-reduced wastage
Cons:
-very expensive to start
-training
-loss of jobs
Computer-Aided Manufacturing (CAM)
involves using software to control and direct the production process by coordinating machinery though a computer
Pros and Cons of Computer-Aided Manufacturing (CAM)
Pros:
-High accuracy and precision
-flexibility for customers
-lower costs
-reduced wastage
Cons:
-very expensive to start
-training
-loss of jobs
Artificial Intelligence (AI)
system that's used to manipulate human intelligence and behaviour
Pros and Cons of ai
Pros:
-High accuracy and precision
-assist production
-reduce waste
Cons:
-very expensive
-training
-job loss
Online Services
web pages, apps that allow business to provide their service to customer through the internet
Pros and Cons of Online service
Pros:
-using the cloud and increase flexibility
-customer can access it everywhere
-24/7
-reduce labour costs
Cons:
-expensive
-loss of jobs
-training
Materials management
managing the way materials are received and stored to ensure the right amount of materials are available
materials Management strategies
forecasting, master production schedule, materials requirement planning, just in time
Forecasting
predicts customer demand for an upcoming period using past data and market trends
Forecasting effect on efficiency
decreases the likelihood of fording and storing too much materials, reducing waste
Forecasting effect on effectiveness
improves a business ability to meet customer demand which can contribute to increased customer satisfaction
Pros and Cons of Forecasting
Pros:
-informed decisions about quantity of materials
-prevents excessive stock
-reduce storage costs
Cons:
-if too reliant can result it a lack of stock
-time consuming
-increased labour costs
Master production schedule (MPS)
A plan that outlines what a business intends to produce in specific quantities, within a set period of time
Master production schedule (MPS) effect on efficiency
prevents a business from producing excessive amounts of product and promotes and organised system
Master production schedule (MPS) effect on effectiveness
more likely to produce the correct quantity of products, which improves customer satisfaction and can increase sales
Pros and Cons of Master production schedule (MPS)
Pros:
-improves a business reputation
-provides a clear schedule
-business can meet customer demand easier
Cons:
-time consuming
-can be expensive to implement
Materials Requirements Planning (MRP)
a process that helps businesses make sure they have the right materials, in the right amount, at the right time for production
Materials Requirements Planning (MRP) effect on efficiency
reduces halts in production, enhances productivity, reduces wastage
Materials Requirements Planning (MRP) effect on effectiveness
ensures there are sufficient materials to meet customer demand, helps increase sales and market share
Pros and Cons of Materials Requirements Planning (MRP)
Pros:
-business has the exact number of materials
-less likelihood of production halts
-avoids excess storage
Cons:
-time consuming
-additional costs
Just In time (JIT)
a strategy which ensures the right amount of materials arrive just as they are need. (purchasing material just in time before production)
Just In time (JIT) effect on efficiency
can free up area in the workplace and therefore increase production and also prevent resources from getting damaged.
Just In time (JIT) effect on effectiveness
costs saved for reduced storage can be used elsewhere, reduced expenses can result it more profit
Pros and Cons of Just in time (JIT)
Pros:
-less storage
-reduces storage costs
Cons
-could result in errors
-increased delivery costs
-if a business fails to order production will halt
quality management
management of the production process that ensures the outputs produces are consistently reliable and durable
Quality
degree of excellence of goods or services and if their fit for purchase
quality management strategies
quality control, quality assurance, total quality management
Quality control
inspecting a product at various stages of the production process to ensure it meets the standards and discarding any that are unsatisfactory
Pros and Cons of Quality Control
Pros:
-reduces the number of faults/defects
-less waste
-inexpensive to implement
Cons:
-time consuming
-defects could still reach customers
-could become boring for employees
Quality Assurance
a business achieving a certified standard of quality in its production after and independent body assesses its operations system
pros and cons of quality assurance
Pros:
-improves customer confidence
-improves reputation
-improves customer satisfaction
Cons:
-expensive to obtain
-requires training
Total Quality Management (TQM)
ongoing business-wide commitment to excellence that is applied to every aspect of the business operations system
Pros and Cons of Total Quality Management
Pros:
-defect free process
-maintain a customer focus in operations
-improve quality of goods
Cons:
-expensive
- time consuming
-training
Similarities of quality control and quality assurance
both reduce the number of fault products, both require a good/service to meet standards
differences of quality control and quality assurance
-quality control is reactive as it identifies and eliminates error after they occur, Quality assurance is proactive as it prevents errors from happening
-quality control does not require external certification, quality assurance does
Similarities of quality control and total quality management
both improve quality of output and both improve employees quality
differences of quality control and total quality management
-quality control focuses on setting standards of quality, TQM focuses on developing and improving standards
quality control identifies and eliminates error, TQM prevents errors
Similarities quality assurance and Total quality management
both prevent errors, both improve the process of producing goods/services
differences quality assurance and Total quality management
-quality assurance focuses on meeting standards, TQM focuses on developing and improving standards
-Tqm does not involves external certifications, quality assurance does
Waste minimisation
the process of reducing the amount of unused materials, time or labour within a business
types of waste (T.I.M.W.O.O.D)
T- transportation
I - inventory
M - motion
W - waiting
O - overproduction
O - over-Processing
D - defects
Types of waste: Transportation
unnecessary transport can waste time and money
Types of waste: inventory
excess inventory of products and materials can waste storage space
Types of waste: motion
unnecessary movement of employees can waste time
Types of waste: overproduction
producing too much can lead to excess inventory and waste
Types of waste: over processing
doing more work than necessary leading to a decrees in productivity and wasting time and money
Types of waste: defects
Products that have error that are discarded, wasting time, money and materials
Waste strategies
Reduce reuse recycle
reduce
decreasing the amount of products, labour or time discarded during production
reuse
making use of items which would have otherwise been discarded
recycle
transforming discarded items into products
how the Waste strategies impact efficiency
only using the required amount go materials, a business can produce times faster
how the Waste strategies impact effectiveness
reducing waste Lowers costs, which allowed the business to provide lower prices to customers, meeting the objective of increasing customer satisfaction
lean management
The process of systematically reducing waste in all areas of a business's operations system whilst simultaneously improving customer value.
key objectives of lean management
-deliver customer value
-elevate waste
-strive for continuous improvement
4 principles of lean management (POTZ)
P-Pull
O-One-peice-flow
T-Takt
Z-Zero Defects
Pull in POTZ
production of the goods or service it only started when the customer places and order
one price flow in POTZ
the operation process focuses on one good or service at a time
Takt in POTZ
the rate at which operations complete a product or service to satisfy customer demand
Zero Defects in POTZ
ensuring that any error in the production process are files immediately before another task is performed on the product
Pros and Cons of lean management
Pros:
-reduced uncertainty
-reduced energy and resource consumption
-increased worker productivity
Cons:
-requires commitment and experienced employees
-high implementation costs
-can be stressful
What is CSR