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Relevant costs
include variable, fixed, direct, and indirect costs
variable costs
will vary in proportion to changes in the level of activity
fixed costs
do not change in proportion to a change in activity level
direct costs
can be traced directly to a unique product or service
indirect costs
shared with multiple products or services and not easily separated
learning curve effect
every time cumulative production doubles, labor hours per unit fall to 90% of the previous level
makes internal production cheaper
ex. $200/unit at 1,500 units
next year doubles to 3,000 units, at 200*.9=$180/un
Indifference Analysis
The number of units of annual production at which the business owner would be indifferent between outsourcing and continued in-house manufacturing
Monte Carlo Simulation
provides an opportunity to systematically introduce uncertainty into an outsourcing decision
Economic value added =
net operating profit - capital charge
E-sourcing Models
sell side systems, buy-side systems, third party marketplaces
sell-side systems
contain products or services from one or more suppliers
pros: no investment by buyer, ease of access to many suppliers
cons: inability to track expenditures or to control spending
ex. ebay
buy side systems
are controlled by buyers and tied into their intranets and extranets
might be self-designed or acquired through 3rd party
allows supply manager to manage sourcing cycle, track spend, and exert secure control of contract management
ex. shell implemented a database to manage their customer’s inventory based on data shared by its customers about their usage and forecast demand
reduces the need for excess inventory,
third-party marketplaces
facilitates electronic purchasing process
independent firms who neither buy nor sell goods and services
bring buyers and sellers together in cyberspace
vertical portal: narrow range of commodities
horizontal portals: broad range goods or services
general e-sourcing suites
transmission of product specifications, submission of a bid, acceptance of contract, submission of payment
SRM e-sourcing suites
modules that interact with elements of purchasing database, ERP, and data from EDI/web based sources
ex. oracle
strategic sourcing process
conduct opportunity assessment
profile commodity
conduct supplier market analysis
develop strategy
issued RFx and Negotiate
Implement and manage performance
cost element
explains where a company spends money
cost driver
focuses on why the money was spent
Cost Drivers (4)
Design
Facility
Geography
Operations
BATNA
best alternative to a negotiated agreement
what you will do if you do not reach an agreement
reservation price
the maximum or minimum at which you would be indifferent between entering into or not entering into an agreement
ZOPA
zone of possible agreement
the range between the parties’ reservations prices
negotiations fundamentals
prepare to negotiate (BATNAs, walk aways, ZOPA)
getting started at the table (work the relationship, frame the negotiation)
parties and interest in negotiations
more parties to the negotiation than those at the table
knowing the parties is the first step and understand what the other side wnats
english auction
selling of art, antiques, and fine items. starts with a reserve price and increases the price in regular increments or bidders increases the prices by whatever they want.
dutch auction
starts at a high price and pushed down until someone buys
sealed bid auction
people submit an offer. highest offer wins.
double auction
buyers and sellers each submit combined price-quantity bids to an auctioneer. auctioneer matches sellers offers to buyers offers.
pfizers 12 tips
Tip 1: Select and prepare the right people
Tip 2: Take ownership
Tip 3: Get the right tool for the job
Tip 4: Have a backup
Tip 5: Sell it internally
Tip 6: Explain the rules and process
Tip 7: Prepare the supply base
Tip 8: Invite only the right ones
Tip 9: Get the RSVPs
Tip 10: Watch the auction, check the system
Tip 11: Talk it up
Tip 12: Track the data
bottoms up approach
looks at every element that explains the cost
ex. labor, materials, energy, machining
macro-economic analysis
supply/demand in the industry determines the price
parametric comparison
quantifies key drivers of cost which allows you to negotiate better pricing going forward
cost model strategy
should be used to define the optimal sourcing strategy
can be an aid to further discussions with the supplier to understand which drivers can be changed
focus should be to learn from the best practices in each region
two interests in every negotiation
substantive interest: tangible
relationship interest: interactions
three categories of people problem
perception: understand the other side
emotion: understand their and your emotions\
communication: listen actively
three largest communication failures
not speaking to be understood
not listening
misinterpretation
how to prevent issues in negotiation process
anticipate people problems before they derail the negotiation
ex. clarify perceptions before it becomes difficult, involve the other side early so they feel ownership
interests vs positions
why they want it vs what they want
focus on interests
how to identify interests
look for human needs behind positions
ask why
observe emotions
look for shared interests
bargaining zone
highest a buyer will buy, lowest a seller will sell
strong sellers sell at a number higher than their lowest
supplier performance management
consists of methods and systems to collect and provide information to measure, rate, or rank ongoing supplier performance
acts as a supplier report card
supplier measurement decisions
corporate and business unit goals, objectives, and strategies must drive supply management’s corresponding goals, objectives, and strategies
supply management must develop appropriate supplier evaluation strategies to support the business unit.
not all suppliers need to be evaluated in the same way. must consider supply base risk levels, category spend amounts, switching costs
must understand types of information required, how information will be deployed, methods needed to obtain information in a timely and cost-effective manner, what resources will be required to collect the information
quantitative variables to measuring suppliers
delivery and quality performance as well as cost reduction
qualitative factors
compare these to standards and goals and consider reporting frequency
problem resolution ability
suppliers attentiveness to problem resolution
technical ability
suppliers manufacturing ability compared with other industry suppliers
ongoing process reporting
supplier’s ongoing reporting of existing problems or recognizing and communicating a potential problem
corrective action response
supplier’s solutions and timely response to requests for corrective actions, including engineering change order requests
supplier cost reduction ideas
supplier’s willingness to help find ways to reduce purchase cost
supplier new product support
supplier’s ability to help reduce new product development cycle time or to help with product design
measurement and reporting frequency
reporting frequency to buyer: day to day performance for troubleshooting and expediting
reporting frequency to supplier: routinely summarized monthly and face to face meetings
never delay reporting a supplier’s poor performance
uses of measurement data
identify poor and high performing suppliers
support supply base optimization and rationalization efforts
determine future purchase volume allocations
identify performance improvement opportunities
make sourcing decisions
measurement system design
what data to analyze
when to collect the data
what metrics to use
what performance categories to include
how to weight different categories
how often to generate performance reports
how to use performance data
rationalization and development
determining optimal number and quality of suppliers in supply base
requires effective supplier evaluation and measurement system
usually results in net reduction of suppliers however may result in adding new suppliers
key is to determine the right number of suppliers, not jsut arbitrarily reduce the number
rationalization
analysis of how many and which suppliers to maintain
optimization
analysis to ensure that only most capable suppliers are kept
supplier specific activities
development of supplier evaluation and measurement systems
elimination of marginal and small volume suppliers
replacement of good suppliers with better ones
initiation of supplier development activities to improve performance
global search for world-class suppliers
supplier development definition
any activity undertaken by a buyer to improve a supplier’s performance or capabilities to meet the buyer’s short and long term supply needs
supplier development activities
sharing technology
providing performance incentives
promoting competition among suppliers
providing necessary capital
directly involving buyer personnel
steps to supplier development
1. Identify critical commodities for development
2. Identify critical suppliers for development
3. Form cross-functional development team
4. Meet with supplier’s top management team
5. Identify opportunities and probability for improvement
6. Define key metrics and cost-sharing mechanisms
7. Reach agreement on key projects and joint resource
requirements
8. Monitor status of projects and modify strategies as
appropriate
overcoming barriers to development
direct involvement activities
incentives and rewards
warnings and penalties
goals of a contract
memorializes terms and conditions by which the parties agree to conduct business
defines relationship
provides ways for parties to obtain mutual benefits
captures the understanding of parties
clauses
describes different sets of conditions that parties agree to follow
fixed price contracts
can be obtained using price quotation
supplier may add contingency fee if uncertainty is high
important for buyer to understand underlying market conditions
more risk on supplier
cost based contracts
Cost-based contracts; e.g. Cost plus incentive fee,
Cost-sharing, Time and materials, and Cost plus
fixed-fee
• Used when there is high risk of large supplier contingency fee
that would be included in fixed-price contract
• Lower risk of economic loss for supplier; economic risk is
transferred from supplier to buyer
• But can result in much lower cost to buyer
• Parties must agree on allowable costs
• Generally applicable when goods and/or services are
expensive, complex, or important to buyer and there is high degree of uncertainty
more risk on buyer
contract conflict
all contracts are subject to dispute and interpretation
the more complex and larger the dollar volume, the more likely dispute will arise
build in dispute resolution terms and mechanisms
can use arbitration, mediation, or legal action
contract selection considerations
Component market uncertainty
• Long-term agreements
• Degree of trust between parties
• Process or technology uncertainty
• Supplier’s ability to impact costs
• Total dollar value of purchase
ABC
costing method that assigns overhead based on the actual activities that consume resources, giving a more accurate picture of production and service costs
based on how much the products use those activities
core steps of ABC
identify activities: map them
assign resource costs to activities: costs of labor, equipment, space, and support are traced to the activity that consumes them
Identify outputs: recognizes that not only products but also customers and channels consume activites.
assign activity costs using cost drivers: transaction, duration, intensity
value added vs non value added activities
which adds value and which does not to custoemrs
contract law
Determines nature of
agreements that are enforceable and create
legal rights between the parties
agency law
Deals with role of managers as
individual representatives acting on behalf of
their organization
agent
person who has been authorized to act on behalf of some other person
principal
Corresponding person or entity for whom agents carry out
their authority
buyer
General agent of buying company who has broad authority to
changes prices, terms and conditions. Supplier has right to rely on
individual buyer’s written and verbal statements
sales representative
Special agent of seller who can only solicit orders
and cannot change pricing, terms, or conditions
legal authority
• General agent may sign contract and commit the
company to its terms and conditions
• Buying company must delineate its instructions to
individual buyers clearly and succinctly. Place limits
on how much can be obligated by each individual
buyer
• Fiduciary obligation to employer
actual authority
Stems from instructions and granting of
authority by employer via job description
apparent authority
That authority seller perceives to be
available. Often based on scope of authority possessed by other
purchasing managers in other organizations in same industry
implied authority
When non-agent makes commitment with
supplier. Non-agent often gets P.O. after fact
ethical behavior
Buyers must commit their attention and energies for their
organization’s benefit rather than personal enrichment
• Must not accept outside gifts, favors, or bribes
• Must not be tempted or influenced by unethical practices of salespeople
• Must not have personal financial arrangements with suppliers
Buyers must act ethically towards suppliers and potential
suppliers Treat suppliers professionally and with respect
Buyers must uphold the ethical standards set forth by
their organization and their profession
social responsibility
Idea that organizations and institutions
have an obligation to society that extends
beyond compliance with regulations in
considering broader effects of their actions
how ESG creates value
1. Revenue growth
2. Cost take-outs
3. Increased productivity
4. Investment and asset optimization
5. Improved legal and regulatory performance
measuring ESG
• Key terms for sustainability
• Definition by management and culture
• Factors for implementing ESG
• Application of data and process rigor
• Hazards for ESG implementation