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Color solutes or substancesmove from solution or dispersion to fiber or other objects
Dyeing
Colorants need binders to be “glued” into textiles
pigment coloration
Patterned coloration
Printing
Fibers come with colors via ____________
Genetic Modificaitons
the attraction between a dye and a fiber under specified dyeing conditions
affinity / substantivity
Dyes— Good fastness (affinity) without ______
binders
Dye provide ___________ due to no binder
good hand
Classification of colorants
Method of application, chemical constitution
Method of application colorants
Direct, Reactive, azoic, vat, sulfur, acid, premetalized, mordant (chrome), basic (cationic), disperse
azoic dye is _________ but ______
cheap, toxic
Chemical constitution
Azo (manazo, diazo, triazo), carbonyl (anthraquinone and indigo derivatives, cyanine, di / tirphenylmethane, phtholocyanine
Dyes containing anionic groups
acid, direct, mordant, reactive
dyes containing cationic groups
basic / cationic
Disperse dye is water_________
insoluble
Dyes requireing chemical treatment beofre applicaiton
vat, azoic, sulfur
two important dye structures
azo, anthraquinone
Special colorant charges
disperse, solvent, pigments, natural
Long and linear, used to dye cellulose, many NaO groups, water soluble, active charge in water, connected by azo
Direct dye
Used for cellulosics, Anthraquinone , water soluble, negative charge in water, excellent colorfastness, only dye that will chemically react with fiber molecules to form strong covalent bonds, connected by azo
reactive dye
Azoic Dye
intermediate is toxic
vat dye
Doesn’t dissolve in water, good colorfastness, carry negative charges in dyeing through process called vatting / redox, non linear / planar structure, forms crystals inside fiber, high saturation, only dye class that can handle chlorine bleach, connected by azo
light colors, naturally colored cotton, reactive dyes,
safer, more colorfast
Cheapest dye (especially for dark shades / black), not bright, long linear molecular structure (polymer), connected by sulfur
sulfur dye
Longer polymer structure =
darker color
sulfur dye is used to create______
black
Uses acid during dyeing (dye does not include acid, must have positive charge, water soluble, anthraquinone, cobalt complex,
Acid dye
acid is used to generate a _________ in acid dyeing
positive charge
acid dye
metals
metal in acid dying provides
unique color, excellent color fastness
chromium ions can be added to form bonds with nitrogen,
mordant / chrome dye
Provides most saturated colors, only dye class that carries a positive charge, least colorfastness to light,
Basic / cationic dye
only dye class that carries a positive charge, making it unstable
basic
fiber that can handle sunlight the best
acrylic
acrylic is typically dyes with cationic / basic dyes making it
fade in light
Only dye class that is water insoluble during dying, no charge, forms dye dispersion not a solution
Disperse dye
Hydrophobic materials =
hydrophobic dyes
Cellulosic fiber charge in water
-
Cellulosic dye selection
direct, vat, reactive, sulfur,
Cellulosic dye charge in water
+
Protein fiber charge in water
+
Protein Dye selection
—
basic dyes are very unstable on_________
cellulose
Polyester fiber charge in water
none
_____ picks up lots of dye
nylon
acetate/tricacetate fiber charge in water
none
Polyester dye selection
Disperse
Acetate/triacetate dye selection
Disperse
_________ can be used for any fiber
pigments
Polyester dye charge in water
none
acetate/triacetate dye charge in water
none
increases the dye/fiber interaction
agitation
agitation
speeds up dying, improves levelness
most dyes have poor ___________ properties once on the fiber
diffusion / migration
diffusion / migration
easy in, easy out
dyeing rate / speed of dyeing
levelness, dyeing time, termperature profile, dyeing compatibility, shade matching
easy to dye= ______ colorfastness (assumed same dye class and fiber)
worse
hard to dye= ________ colorfastness (assumed same dye class and fiber)
better
speed of dye moving onto fabric (must be controlled)
levellness
determines how well colormatching is done
dye compatibility
increased temp = ________ dying
faster
increased temp = higher equilibrium ads.
endothermic reaction
increased temp = lower equilibrium ads.
exothermic
under acid conditions, dyes are typically most __________ than under alkali or neutral conditions
stable
effect of pH on dyeing
dyeing sites on fiber, charge on dye, stability of dye + fiber + bonds
______ always decreases ionic interactions between dye and fiber
salt
adding salt will decrease or increase
dye uptake
if ionic attraction, dye uptake ______ with salt
decreases
if ionic repulsion, dye uptake ________ with salt
increases
up to _______ of salt is added?
10%
almost _____ ratio of salt is added to fiber
1:1
salt can be added to improve_______
levelness
Dyeing quality evaluates
dye pickup, color matching, eveness, colorfastness
dye quality dye pickup is determined by
% exhaustion
% dye exhaustion is calculated from the concentration difference
before and after dying
color matching and evenness are determined with
visuals, colorimetric measurement, cross sectional microscope evaluation
yarn has a ring of color
ring dyeing
most important in colorfastness
washing, crocking, light
evaluation of the shade of the dyed material after different treatment (most have 5 classes: 5 being best, 1 being worst)
colorfastness
colorfastness evaluation
washing, bleaching, heating, acid, alkali, crocking, perspiration, light, grey + chromatic transference scale
Dyeing recipe Liquior ratio (dye liquid to fabric)
40:1
Dyeing recipe 1% dye (owf) =
1 g dye / 100 g fabric
owf
based on the weight of fiber or fabric
owb
based on weight of bath
nonionic watting agent =
0.005 g wetter / g dye liquid