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When was HACCP originally developed?
1959
How many steps are in HACCP?
7 steps
Step 1
Conducting hazard analysis
Create flow chart
What are the three types of hazards?
Biological (bacteria)
Chemical (residues, allergens, antibiotics)
Physical (metal, plastic, gloves, wood, glass)
Step 2
Identifiying critical control points (CCP’S)
What are control points?
Any step where hazard happens
What are critical control points?
Control can be applied to reduce or eliminate hazard
Step 3
Establishing critical limits for CCP’S
Temp
Zero tolerance
Ph
Min + Max
Step 4
Establish CCP monitoring requirements
Step 5
Establish corrective actions
Step 6
Record keeping
Step 7
Verification
Food recals
Process
Identify
Assess
Class I food recals
Serious (E.coli)
Class II
Temporary illness
(undeclared in small amount)
Class III
No immediate health risk or violation
What is Restructured meat
Taking smaller pieces of meat to look like a muscle
What is a cold set binder?
Transglutaminase
Wrap let set in cold freezer
Meat glue
Egg proteins
What is a Hot set binder?
Gelatin or heat induced products
Tumble, Pressure, Emulsify
Why is cold set preferred?
Because it is easier than hot set binder which takes more steps
Roger mandingo
UNL
Made McRib in McDonalds
What are the goals of HACCP?
For astronauts to not get sick during travel
Science based
Prevents E.coli
What is jerky?
Roast of round (eye of round)
Shelf meat product
Reduces water for microbial growth
Most
What is whole muscle
Lean cuts
Trimmed and sliced into strips
What is Natural animal casting made out of?
GI tract of Beef, pork, lamb
What are the pros of natural animal casting?
Edible
Permeable to smoke
What are the cons of natural animal casting?
Not uniform (size & shape)
Not machine friendly
Delicate
Collagen
Beef hives
Edible
Species of protein (is not beef)
Stuffed into collagen casings
Pros of collagen casing
Manufactures
Automation friendly
Uniform
Cellulose casing
Plant derived
Not edible
Skinless hotdogs
Fibrous casing
Paper & cellulose
Soak in water for 30 mins
Not edible
Summer sausages
Plastic casing
inedible
ground beef
breakfast sausage
Caul fat
Thin membranes that surrounds internal organs
What is the purpose of labeling
Transparency
Who are the regulatory agencies overseeing labeling
USDA
FDA
FSIS
Label requirements
Product name
Inspection stamp/bug
Handling statement
Net weight
Contact info
Safe handling statement
What are beef pastured raised cattle?
Never been confined to a feedlot
Unconfined access to pasture
Does NOT mean grass-fed
What is poultry free range?
Access to outdoor
Location of raising
Birth → Harvest
Location of finishing
Least 100 days before harvest
What is Grain fed cattle
Avg consumption must equal 50% of retime concentrate/corn
Minimum of 100 days
What is grass fed beef
99% energy sources forages
Organic
100% of feed organic
No GMO’s
No antibiotics or growth promoters
Year round access to outdoor