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Point of Care Sensors (PoC)
Must be able to perfrorm diagnostics away from centralized testing labs like:
- Hospital Bedside
small phys offices
pharmacies
home
- automated, disposable, hand-held
Diagnostics for HIV/AIDS
- 39 M people living with HIV worldwide
- 1.4 M deaths annually
- ARV drugs available
- 1/8 are able to be tested for HIV/ AIDs
- testing not widely available in 70% of countries with epidemic
Personalized/ Precision Medicine
A model to make medical decisions for patients based on their individual response to disease and subsequently administered drugs
- for cancer
- for infectious disease
Immuno- Engineering
- PoC sensors for continuouse patient testing
- Monitoring patuent immune systems
- Engineering immue system
Personalized Predictive Systems
- Bioelectronics' sensor data
- patient EMR data integration
- predictive theranostics system development
Biosensors
Detecting devices that can detect specific substances in cells
Biochips
microelectronic-inspired devices that are used for delivery, processing, analysis, or detection of biological molecules and species
Biochips and Biosensors
- used to detect cells, microorganisms, viruses, proteins, DNA and related nucleic acids, and small molecules of biochemical importance and interest.
Overview of Biosensor System
Sample -> Biological Elements -> Transducer (can be electrochemical, optical, colorimeteric, mass, magnetic) -> Signal Processing (signal amplification)
Biomarker
a biological molecule found in blood, body fluids, or tissues that is a sign of a normal or abnormal process or of a condition or disease.
may be used to see how well the body responds to a treatment for a disease or condition
also known as molecular marker and signature molecule
Application of Cell Biomarkers
Differnt types of blood cells (immunology)
protiens expressed on cell surface
- CD4/CD8 -> Biomarkers for HIV/AIDS management
- CD64 and CD11b -> bacterial infections like sepsis
DIfferent fucntions/ Properties of cells
- cell motility
-chemotaxis: attracting cells towards chemical graditent in their enviornment
Cell stiffness
Phagocytic ability
- to engulf and destroy large foreign particles, microbes , and dead celll debris larger than 0.5 um
CBC (Complete blood cell count)
RBCs
Platelets
Basophilis
Eosinophils
Monocytes
Lmphocyctes
Neutrophils
Neutrophilis Testing Determines:
- bacterial infection
chemotherapy
inflammation
chronic leukemia
aplastic anemia
Lymphocytes Testing Determines:
bacterial infection
hepatitis
hiv
leukemia
lymphoma
Monocytes Testing Determines:
Viral Infection
Bacterial Infection
Leukemia
Chronic Inflammatory Disease
Eosinophilis
algeric reaction
skin inflamation
parasitic infection
inflammatory disorders
Basophils
serious food allergy
inflammation
leukemia
Platelets
Blood Clotting
Viral Infections
Cancer
RBCs (Red Blood Cells)
Anemia
Polycythemia
Blood abnormalities
Proteins Bind to
Ions
Sugars
Fats
Nucleic Acids
Roles of Proteins
Catalyze Chemical Reactions
Provide Structure to Cells
Control flow of material through cell membrane
Control gene function
Protein Binding
their chemcial surfaces at respective binding sites of one protein must be complementary to the second
Antibodies
produces in response to an infection or exposure to foreign substances
Y shape
Fab = Antigen binding part
Fc = Constant Part
They recognize specific locations of specific proteins and bind to them
Antigen (Ag)
Proteins expressed on blood cell's surface, may be circulating proteins in blood, or proteins expressed on microbes
Epitope (Binding site): is a location on a protein to be recognized by the antibody for binding
Proteins can have more than 1 Epitope
Cluster of Differentiation (CD)
protocol used for the identification and investigation of cell surface molecules providing targets for immunophenotyping of cells
(e.g) CD4, CD64, CD11b, ect.)
CD for humans is numbered up to 371
Immunophenotyping
a technique used to study the protein expressed by cells
CD and population
Designed using a + or a _ symbol to indicate whether a certain cell fraction expresses or lacks a CD molecule
- CD4+CD8- (expressed CD4 but not CD8)
- Some cell populations can also be defined as hi mid or low indicating an overall variability in CD expression.
DNA (deoxyribonucleic acid)
contains the genetic information used for
- growth
- development
- functioning
- immunity
- reproduction
Conposed of two chains coiled around to forma doble helix strucutre
Base Pairs in DNA
A-T : 2 H bonds
C-G: 3 H bonds
DNA denaturing
Double strand of DNA unwinds to single strands
happens if you increase the temp. or pH and breaks the H bonds between base pairs
resulting strands are exact complements of each other
RNA
single-stranded nucleic acid essential in various biological roles in particular, regulation and expression of genes
DNA Amplification
A single copy of DNA is expoentially amplified to generate millions of more copies of that DNA segment
Primers
short segments of DNA that guide DNA polymerase to the section of DNA to copy
DNA polymerase
Enzyme involved in DNA replication that joins individual nucleotides to produce a DNA molecule
CRISPR/ Cas9 - DNA editing
cells dna can be cut at a desired location, allowing existing genes to be removed and or new ones added
Molding and Prototyping
create an inverse of the original model and develop a mold
pour material / liquid on the mold
let it harden
Photolithography
steps:
Clean wafer
Spin-coat resist
- dependant on thickness, speed, time
Soft Bake:
- promotes adhesion
- what temperature and how long
Expose Photo resist (PR)
- what contact method
- what exposure/wavelength/dosage/energy and time
Post-exposure bake
- helps halting chemical reactions started by exposure
- what temperature and how long
Develop the wafer
Inspect wafer
post bake
- removes any leftover solvent and promotes adhesion
Cleanrooms
need yellow light to prevent unwanted exposure of photoresist to light of shorter wavelength
desinged to haev low levels of
- dust
airbone organisms
- vaporized particles
cleanliness level quantified by number of particles per cubic foot of air
Photolithography Pattern transfer
- radiation
-mask
-photosensitive material
-substrate
-photosensitive materials properties change only where exposed to radiation
-spray substrate with developer solution
1) Positive resist developer solution removes exposed material
2) negative resist developer solution removed unexposed material
wafer cleaning
level of cleaning dependent on:
- contaminants/ dust particles and feature sizes
contaminates include
- solvent stains (acetone)
- residue if reusing
- dust particles
-vapors
cleaning techniques in order of severity
Super Critical Cleaning
Ultrasonic Cleaners (use 20-400 kHz range)
Mega sonic cleaners (use in the 800-2000 kHz range
Wet Cleaning techniques
Wafer degreasing
- very light cleaning, removes dust or light organics
- chemcial regents: acetone, IPA< DI, IPA, N2 dry
- Standard clean 1 (SC1)
- RCA1
- removes light organics
Chemical Regents: DI water, ammonium hydroxide, and ydrogen peroxide
Standard Clean 2
- removes metal ions
Piranha Cleaning (hazardous)
- chemical regents: Sulfuric acid and hydrogen peroxide
RCA Clean
Removal of organic contaminants (SC1)
Removal of thin oxide later
Removal of ionic contamination (SC-2)
wafer priming
preparing the wafer for a resist coating
good for adhesion
high humidity and exposure of the wafer to water solvents often adversly affects adhesion
controlling humidity and dehydration bake help but additional priming steps include
- adhesion promoter (chemical that helps with adhesion of photoresist to the wafer)
Spin Coating
procedure used to deposit uniform thin films of specified thickness to flat substrates
tool used for spin coating material is applied on the center of the substrate
wafer is then rotated at high speed in order to spread the coaring material by centrifugal force
spin coaters with automatic spin speeds calibration
the higher the angular speed of spinning the thinner the film
thickness of film dependant on viscosity of the PR and concentration of the polymer
Soft Baking
also called prebake
promotes adhesion of photoresist to substrate
hotplates are useing in 60 to 110 C range
too much heat can degrade photosensitivity
Masks in Photolithography
reflect the pos/neg of the microfluidic chip design
masks are made of optically flat glass
mask is coated with an absorber layer
pattern is transferred to the absorber layer
- e beam lithography depending on resolution needed
masks can be contact or proximity
projection printing uses masks farther away from the substrate that generate an image at the substrate surface
Exposure for Photolithography
UV exposure systems
- G line : 435 nm
- H line : 405 nm
I line: 365nm
Deep UV range from 150 to 300 nm
Extreme UV range from 10-14 nm
dose requirments are photoresist dependent
Post Exposure Treatment (resist Dependent)
additional processing needed to halt a chemical reaction or to complete a chemcial reaction that was initiated with UV exposure
POst baking exposure - heat helps complete the reaction : SU_8
other waysL
-vacuum treatment
- treatment with reactive gas
-flood exposure with other forms of radiation
wafer development
developing shows the image transformed into a structural pattern
devloping the resist selectively dissolves parts of the resist
wet development
- solvent or aqueous based
solution either dissolved by variation in molecular weight
Post Processing of Photolithography
residue needs to be removed from the surface and out of any small features
oxygen plasma is used to lightly clean the surface
resist is post bakes
- removes solvents
- increases adhesion to surface
high heat and longer times help adhesion but avoid profile degradation
photoresists
change structure when exposed to radiation
composed of sensitizers and solvents
sensitizers are the photosensitivity of the resist and composed of molecules which affect the solubility of the resist when exposed to radiation
resists can be positive or negative tone!
Positive Photoresist
breakdown of molecular chains occurs within the polymer chain via light exposure
light reacts with the material to break down the polymer
exposed material becomes more soluble while areas that are unexposed retain their shapes
Common materials:
PMMA resist
DNQ resist
Negative Photoresist
negative tone - polymer further crosslinks or changes into an insoluble product due to light exposure
upon irradiation, matieral either increases in molecualr wright or photochemically transformed to form new insoluble products
becomes insoluble in organic (traditional) or aqueous (newer) developers
resolution limited by film thickness
has good adhesion to the surface
common example: SU 8 resist
Metal Lift-off profile
refers to the process of patterning a metal film onto a wafer surface
ease depends on
PR profile (pattern resolution sep between electrodes)
Pr thickness
PR type
Thickness of metal deposited
type of deposition method used (evaporation, sputtering)
Thin Layer metal Deposition
Mask
Pattern PR
Achive liftoff profile
Sputter Metal
Strip PR leaving metal behinf
Silanzing the Master Mold
Silanization is used to prevent the PDMS from adhering to the master mold
Process: a drop of chemical is placed in a vial and placed in a desiccator with the master mold
the desiccator is placed under a vacuum causing the salinizing agent to evaporate and form a monolayer on the surface of the master that will prevent the PDMS from sticking to the master
PDMS (polydimethylsiloxane)
can be used to perfrom rapid prototyping using a master
fast, easy fabrication of microchips
irreversible bonding to other PDMS, glass, and silicon
Soft Lithography
Pattern si wafer with resist (SU-8) to form the master
silanizing the master mold
degassing can be done by centrifuge
cure it at 60-125 C
PDMS Processing
CH3 groups make PDMS durface hydrophobic
o2 plasma is used to make the surface hydrophilic (for bonding to other surfaces and to wet the channel)
For microfluidic application we want to wet the channels
r^2 (coefficient of determination)
A higher \(R^{2}\) means the data points are very close to the regression line, showing a strong relationship.
A lower \(R^{2}\) means the data points are scattered far away from the line, showing a weak relationship or a lot of natural noise.