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Biomaterial (Current Definition)
A material used in a device or system, intended to interact with biological systems.
Biocompatibility
The ability of a material to perform with an appropriate host response in a specific application.
Three major classes of matierals
Metals, ceramics, and polymers
Biomaterials Design considerations
Method or site of application
Forces of load or contact
Biocompatibility
Causes or effects of failure
Biomaterial Requirements
compatible with cells, pose no risk of injury or toxicity, and not be rejected by the immune system.
Bio-inert
Interfaces but does not interact; replaces function; remains stable (silicone implants, false teeth, etc)
Bio-active
Releases factors into the environment; performs a function; may be cleared (bioactive glass and ceramics, vascular stents)
Regenerative
Interacts with and instructs cells; restores tissue anew; replaced by the body (Inductive scaffolds, materials for cell delivery)
Rationale and Design of Biomaterial
Synthetic bone
Design: a 3D-printable ink that produces a synthetic bone implant for bone regeneration and growth
The material is composed of 90% hydroxyapatite (hard and brittle) combined with a biocompatible, biodegradable, elastic polymer.
Rationale: pediatric patients need implants they can grow with, which minimizes repeated painful surgeries.
Four main types of tissues
The original biomaterial is tissue
connective, epithelial, nervous, and muscle
Key tissues properties
ECM, tissue patterning, vascular perfusion, interstitial space, and mechanical properties.
Extracellular Matrix (ECM)
a hydrated network of fibrous proteins and polysaccharides. Most tissues are primarily collagen I fibers. Polysaccharides retain water and cytokines
Adhesive ECM proteins (4)
elastin (stretch), collagens (most abundant, fibrous), laminin (adhesion and crosslinking), and fibronectin (matrix-bound, adhesion).
Summary of microenvironment
many cell types, ECM, chemical and electrical cues, mechanical cues, vascular flow, and interstitial flow
Dynamic reciprocity
ECM composition affects cell function, and cell function affects ECM composition. Cells make enzymes that break down the ECM, so there is constant turnover (remodeling). A "diseased" ECM can cause cell dysfunction.
Structure-function relationship
structure is adapted to function, and changing structure may alter function.
Tissue patterning is shaped by:
Neighboring cells, matrix, and diffusible cues (cytokines)
Environmental conditions (forces, temperature, ions)
Availability of oxygen and nutrients
Vascular perfusion
the diffusion limit of oxygen is about 100-200 µm, so thick tissues need convective perfusion. Achieving perfusion is a limiting factor in artificial tissues.
Interstitial flow
an order of magnitude slower than vessel flow, in 3D, and delivers nutrients to cells beyond the vessel.
Tissue mechanics:
Young's modulus is the slope of the linear region of the stress-strain curve (larger slope means stiffer).
Tissues vary widely. Cortical bone is about 17,000-24,000 MPa, tendon about 560 MPa, skin about 30 MPa, and spinal cord about 2 MPa.
There are three loading types: tensile, compressive, and shear.
Native tissue properties
Provide a design target or benchmark to improve on, replacing ECM functions (ie signals needed to direct complex cell behavior)
Cells must
Attach to a solid surface, which effects their survival, shape, and migration
Mechanosensing/mechanotransduction
ECM transmits mechanical load to cells. cells feel stiffness and shear through integrin receptors (CD44 HA, syndecan)
Effect of stiffness on cells
Affects adhesion, spreading, migration
Migrate towards stiffness (mechanotaxis)
Altes cell behavior and stem cells, cytoskeleton, adhesion, nucleus, gene expression
Primary types of material tests
Mechanical and usage: tension, compression, shear, fatigue and wear (biotribiology),
Chemical analysis: chemical structure and composition
Biomedical tests: cytocompatibility
Tensile test
uniaxial stretch of a molded "dogbone" sample. It characterizes elasticity and strength, and the curve shows brittle versus plastic behavior.
From stress-strain you get Young's modulus (slope of the linear region), yield strength, and toughness (area under the whole curve until breakage).
Compressive test
uniaxial compression to determine load resistance. Shape and thickness must be consistent. It is more common than tensile testing for very soft materials. The calculation is the same as for tensile.
Shear rheology test
measures resistance to opposing forces. It gives storage modulus G′ (elastic) and loss modulus G″ (viscous). It can be linear or rotational.
Hardness test
measures resistance to indentation (F/A). It is fast, easy, and relatively nondestructive.
Tribology
surfaces in relative motion
Fatigue test
stress versus cycle number, with maximum stress often taken at 10⁶ cycles.
Abrasion and wear test
cycles of rubbing. Standardized wear testing is a minimum for FDA device approval.
Cytocompatibility (cytotoxicity) test
put cells with or on the material and count survivors. It can test for killing of specific cells such as bacteria or cancer cells.
Compositional analysis
spectroscopy (species produced when matter interacts with or emits radiation) and spectrometry (often mass). It validates composition before and after implantation.
Viscoelasticity
time- or rate-dependent behavior. Bone loaded quickly fails at a lower point than bone loaded slowly
Caveats to physiological testing
tissues may need to be removed to test, which introduces confounding factors. Test parameters should mimic the biological environment.
Caveats to physical testing
results vary with sample shape and thickness consistency and with loading rate (viscoelasticity)
Caveats to technical testing
results vary by method, and the relative importance of each test differs by application. Each test has limitations, so other measures are needed to compensate.
Stainless steel (Comp, adv, dis)
60-69% Fe, 17-20% Cr, 12-14% Ni, 2-3% Mo
High yield strength, easy manufacturing, availability
Can corrode, high stiffness, low fatigue strength
Cobalt-based (Comp, adv, dis)
30-70% Co, 19-30% Cr, 2-37% Ni, 0-16% W or Mo
High yield strength, high wear resistance
High stiffness
Titanium-based (Comp, adv, dis)
>99% Ti, or Al-V / Al-Nb alloys
Nonallergenic, corrosion resistant
Low wear resistance
Ceramics
inorganic, non-metallic compounds such as oxides, nitrides, carbides, and zirconia. Bioglass, dental screws
Natural Ceramics
Bone and teeth are natural ceramics (hydroxyapatite). Bone is collagen mineralized by calcium-phosphate salt
Metals Advantages
high tensile, yield, and fatigue strength. Shape and properties are controllable by processing. They are bioinert (low reactivity) and radio-opaque for tracking.
Metal Disadvantages
potential metal allergy, stiffness, corrosion, and wear debris.
Ceramics advantages
tough under compression with a relatively low modulus, good wear resistance, can be polished ultra-smooth, can be bioactive, and are somewhat biodegradable. They can be made as liquids, powders, particles, and scaffolds.
Ceramics disadvantages
brittle, low toughness in tension, and low resorption rates.
Grain structure in metals and ceramics
metals are crystalline. Dislocations move easily within grains, but grain boundaries block them. Smaller grains mean more boundaries and higher strength. Ceramics also strengthen with smaller grains.
Ceramic bonding + failure
mostly ionic bonds give high hardness but brittleness. Fatigue cracking is the biggest cause of ceramic failure.
Bjork-Shiley heart valve
A Cr-Co disk was attached to a metal flange with two welds.
The outlet struts failed at the welds by fatigue under cyclic stress.
Closing force was about 10× the opening force.
Young adults exercise more, so they accumulated more cycles and failed at higher rates.
ASR XL hip (metal-on-metal)
It had no plastic liner, so a larger femoral head fit directly into the cup.
Constant wear released metal debris, discovered via blood ion concentrations.
Cells phagocytose the debris, leading to metallosis (metal build-up in soft tissue), inflammation, and aseptic loosening.
Stress shielding
an implant stem that is too stiff transfers less force to bone. Without normal loading, the bone degenerates, which also causes aseptic loosening.
Benefit of Corrosion
passivation: rapid corrosion forms a thin protective oxide layer in the presence of O₂. For example, chromium in stainless steel forms a chromium oxide layer. Passive films can be damaged in the body (low O₂), negating the effect.
Drawback of corrosion
the body is hydrated, so some metals "rust". Corrosion gradually destroys metal by (electro)chemical reaction, and inflammation increases it.
Topography of body
surface features (grinding, brushing, sand or metal blasting) increase surface area and cell-material interaction.
Osseointegration
macrostructures give initial stability, and bone then grows into and around the implant. It takes a while and is not a complete bond. Attachment is enough to break bone on removal.
Osseointegration in hip implants
coating the acetabular surface with metal fibers increases roughness, integration, and pore space.
Biointegration (bioactive ceramics)
a chemical bond forms between bone and ceramic. It is faster and more complete than osseointegration. Bioglass similar to bone
Interactions with bone
osteoconductive (scaffold for new bone), osteoinductive (induces stem cells to become bone cells), and osteogenic (directs stem cells to lay new bone).
Polymers (Definition)
Polymers are subunit monomers linked together. Monomers can be identical or different.
They form by breaking unstable double or triple bonds (e.g., ethylene to polyethylene).
Why polymers are useful
Polymers offer control over properties and processing, and they are naturally more porous, for drug loading
Synthetic vs. Natural Polymers
Synthetic: fully derived using chemical reactions. They are more reliable as raw materials, with more control and less immunogenicity.
Natural: fully derived from natural sources.
Synthetic Polymer Processing types
films (coatings, membranes) or solid parts, fibers, and foams.
Thermoplastics
soften with heat
tangled polymer chains
No cross links, Weak forces of attraction
Thermosets
polymer chains held by strong covalent cross link bonding
Remains hard when heated
Chain chemistry in polymers
Backbone, side groups, pendant groups influence properties
Polymer Morphology (Crystalline, Amorphous, Irregular)
Crystalline polymers are strong, rigid, and less affected by solvents.
Amorphous polymers are softer and more solvent-accessible.
Branches or irregular side groups prevent packing, giving amorphous polymers.
Molecular weight (MW)
An average of the weight, often showing uniform weight (low is most uniform) = long chains = more entanglement
Polymer branching
long branches increase entanglement and strength. Very short branches hinder interaction.
Branching in low density PE
higher strength, lower modulus than linear high-density PE
Failure in polymer
fracture (propagation from an existing defect) and creep (slow, permanent deformation under persistent stress).
Copolymer
two or more monomers (blocks A and B). Properties are a blend.
Crosslinking in polymers
goes from minimal interactions to chain entanglement, covalent connections, and complete connections. Crosslinks can be chemical or physical.
Interpenetrating networks
two entangled networks with blended properties.
Summary of tunable factors
MW and structure, side groups (charge, steric effects), hydrophobicity, crystallinity, crosslinker size, flexibility, and density, and copolymer type and ratio.
Why we build composites
A single-component material may not be strong enough, and transition zones may be needed to mimic biology.
Composite (Defintion)
A composite has two or more constituents separated by a distinct interface: a discontinuous (filler) phase in a continuous (matrix) phase.
Filler in Composite
Stronger and harder, improving stiffness, strength, or toughness, improving bioactivity. Poor interfacing negates benefits
Composite interface mimicry
tendon-to-bone transitions are composites in which fibers from both sides embed in a middle polymer matrix.
Types of composites
Fibrous (long or short fibers), particulate (particles), and laminates (stacked sheets).
Benefit of anisotropy
Fiber orientation influences the stress response. Controlling fiber direction recreates the structure and mechanics of soft tissues such as tendons.
Fiber forming requirements for polymers (4 steps)
Medium to high MW (about 20-250 kDa) for some, but not too much, entanglement.
A linear structure, because branching prevents chain sliding.
Low intermolecular bonding, which prevents chain sliding.
Ordered or crystalline structure, which improves fiber integrity.
Fibers are stronger because the polymer chains align. Bulky side chains may inhibit fiber formation.
Strain-induced crystallization
drawing promotes crystallinity, but low-MW or amorphous polymers may break.
Melt spinning
he resin is melted and extruded. It suits temperature-stable thermoplastics. The extrusion openings dictate shape and number. 10-500 um length fibers.
Wet/gel spinning
for polymers that degrade at high temperature. The polymer is dissolved and extruded into a non-solvent (coagulation). Fibers are grooved from solvent evaporation. Melt and wet spinning give 10-500 µm fibers.
Electrospinning
high voltage on a polymer solution or melt gives smaller fibers (>100 nm).
Bicomponent spinning
two or more polymers are spun simultaneously, giving small dimensions and unique structures. One component can be degradable.
Medical textiles
They are made by weaving, knitting, or braiding. They are strong, flexible, porous, and have excellent fatigue properties and high surface area.
Wovens
strong and dimensionally stable, but stiffer and harder to handle.
Knits
high permeability, flexibility, and suturability, but may dilate after implantation.
Braids
high longitudinal tensile strength, but can be unstable under torsion.
Coronary artery bypass (CABG)
It redirects blood flow around arteries clogged by atherosclerosis.
Risk factors include high cholesterol, obesity, smoking, and hypertension.
Biopolymers types and named poly...
Proteins + Polysaccharides
polypeptides (proteins), polysaccharides (sugars), and polynucleotides (DNA/RNA).
Types of proteins for biopolymers
collagen, gelatin, elastin, fibrinogen/fibrin, silk fibroin
Types of polysaccharides for biopolymers
hyaluronic acid, alginate, chitin/chitosan, agarose, cellulose
Natural polymers are...
free-floating, so most need crosslinking to become solids. Chitin/chitosan and methylcellulose are exceptions.
Chemical crosslinking
covalent, mostly permanent, reliably stable.
Physical crosslinking
hydrogen bonding, semi-reversible, limited stability
Ionic crosslinking
noncovalent, reversible, stable under proper conditions.
Specific chemical types (Amide, photo-crosslinks, disulfide)
Amide (peptide) bonds: strong, irreversible
Photo-crosslinks: light-induced, usually irreversible
Disulfide (thiol) bonds: reversible by oxidation