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what are the 3 basic parts of combustion?
fuel, heat, air
high pressure oil forced through a nozzle does what?
atomizes the oil, mixes the droplets with air, allows oil to burn
modern flame retention head burner motors operate at what speed
3450 rpm
dirt or lint buildup in the bevel of the burner motor fan blades will cause what?
reduce the amount of combustion air
what are the two types of burner motors?
split phase and permanent split capacitor
what are the three basic parts of the fuel pump?
strainer, gear set, regulating valve
the ignition transformer or igniter is one of the basic needs for what?
combustion
the final key adjustment for most oil burners is what?
combustion air
To change the air ratio for different firing rates with an adjustable head burner, what do we adjust
the position of the drawer assembly in the air tube
one advantage to high static pressure burners is what?
more efficient heat exchangers (higher efficiency)
All petroleum based products are based chemically on what elements?
hydrogen and carbon
one gallon of heating oil contains how many BTU's?
140,000
A BTU is a measure of ______.
heat
flash point is what?
lowest temp at which fuel will flash but not continue to burn
ignition point is what?
lowest temp at which rapid combustion of the fuel will take place in the air
pour point #2 oil is what?
lowest temp at which oil will flow
as oil gets colder does the viscosity increase or decrease?
increases
water in the bottom of the tank will lead to what two things?
sludge and ice
sludge is a combination of what three things?
water, bacteria, degraded fuel and other contaminants
sulfur in fuel creates sulfuric acid in condensed flue gasses, what are the three most common adverse effects on this?
damages the flue liner, eats holes in the flue pipe, creates scale buildup in the heat exchanger
to insure clean, uncontaminated fuel reaches the oil burner. what three things should we do?
install tank properly, regularly inspect and fix minor defects before they lead to major problems, install a quality oil filter
what are the two common types of oil filters?
cartridge, spin-on
oil filters fail when they become covered and blanketed with what?
biologically active slime/sludge
the pour point of #2 oil can be lowered by what two methods?
kerosene and fuel additives
what provides a home for bacterial growth at the bottom of an oil tank
water
where does the bacteria live in an oil tank and what does it do?
lives in oil/water lines. eats oil and craps acid
what are the three most common causes of water i. the oil tank
condensation, loose or missing vent caps, failing to drain water from tank before installation
when installing an oil tank what three things should we do?
install an oil filter, vent alarm and tank gauge. make sure fill and vent lines are pitched back towards the tank
when should we use compression fittings in an oil line
never
what's the best way to clear a clogged oil line?
push-pull hand pump
what three functions do oil pumps preform?
move oil from tank to burner, prevent dirt/sludge from clogging pump, remove air when piped as two-line system
rule of thumb for calculating vacuum:
1" for 1' vertical lift. 1" for 10' horizontal run
if the vacuum is below calculation you may have what?
suction line leak
if the vacuum is above calculation you may have what?
suction line restriction/clogged
can a leak in the oil line pull in air without oil leaking?
yes
a two stage pump is needed when you...
have a high lift and a long run
what are the two benefits to a one pipe system
eliminates worry's of leaking return lines, decreases frequency of replacing oil filters
a two pipe system can move ___ gallons of fuel thru the oil filter
15
pulsating oil pump pressure and pulsating fame may be caused by?
air leaks in the suction line
the three purposes of an oil burner nozzle are to?
atomize the oil, provide pattern of oil spray, meter the amount of oil burned
the flow rate stamped on the nozzle is based on what pump pressure?
100 psi
what can we do to reduce the effect of cold oil?
increase pressure and decrease nozzle size. install nozzle line pre-heater. use additives or kerosene.
what are the three main causes for after drip?
air in the nozzle line, a defective regulating valve, oil expansion in the nozzle
the size of the nozzle and the oil pressure will determain what?
BTU input (firing rate)
reflecting heat upon the flame vaporizes the oil droplets and helps...
the combustion process
the flame coming in contact with the sides or back of the combustion chamber is called...
impingement
what is the combustion chamber designed to do?
support the flame and heat up quickly
thermal draft is caused by...
the pressure drop created by the hot combustion gasses rising in the chimney
what causes currential draft?
wind passing over the chimney
what factors effect draft?
fans, windows, closed spaces around burner
what does draft drop through the heat exchanger indicate?
heavy soot and scale deposits in the heat exchanger
when the combustion gasses get too cold what happens?
the water vapor in the flue gas will condense
what is a power venter and what is it used for?
a fan to pull combustion products through the heat exchanger and out the building
a direct vent system relies on what to push gasses out the building
the burner, pre-purge and post-purge control, proper installation
a sealed shut draft regulator causes what?
too much draft over the fire
chimney draft is affected by...
temp difference in chimney and outside air, barometric pressure, humidity and wind
air is made up of ____% oxygen and ____% nitrogen
20.9% O2 and 78% N
a liquid co2 tester must be pumped how many times
18
the fluid in a wet kit co2 tester is good for ____ uses
200
a combustion test includes what measurements
stack temp, draft, smoke, excess air (co2 and o2)
Incomplete combustion and carbon monoxide are caused by what?
too little/too much air, flame impingement
a co2 of 7% at the breech and 10% over the fire indicates?
excess air leaks into the furnace or boiler
more air input for the fire increases...
stack temp
an electrical circuit for an oil burner will contain?
a conductor, switches, and loads
the heat anticipator in the thermostat should be set to
the amperage draw of the control circuit
when components of an igniter break down this effects what?
what are the 5 components that make up a split phase motor
rotor, stator, start winding, run winding, start switch
when a split phase motor starts the centrifugal switch opens causing...
the start winding to disconnect
the switch that opens when a split phase motor has almost reached full speed is called...
centrifugal switch
if a split phase burner does not operate and the voltage to the motor is correct, you should first check...
the overload switch
what is the advantage of a PSC motor over a split phase motor?
the use less current
what remains in the circuit while the PSC motor starts
capacitor, auxiliary windings, main windings
what motor has various speeds
ECM
the primary control must be capable to reacting to what?
presence or absence of a flame
what must the primary control have to activate the oil burner
high and low voltage 120V and 24V
stack controls are capable of having
interrupted ignition
the amount of time from start to lock out
trial for ignition
what are the residential primary controls?
heat activated and light activated
the switching relays job is to...
control a line voltage load with a low voltage thermostat