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Food processing
conversion of raw materials/ or ingredients into a consumer food prooduct.
Branch of manufacturing that starts with raw matertials and transforms then into intermediate food stuffs through the application of labor machinerty and scienctific technology
All processes, producers to consumers
The summation of ________, undergone by food from ________ to __________
Shelf life, variety, nutrients, income
4 goals of food processing/ foodo preservation
Chemical, physical, biological
3 methods of food preservation
chemicals
the use of _________ to inhibit microbial growth
benzoate
chem beverages preservation
sulfites
chem beverage preservative, preserves color
nitrite/ nitrate
cured meat chem preservation
Biological
the use of natural anti microbials and metabolites to increase shelf life
Lactic acid bacteria
for milk processing and production of meowmeow lactic acid
Physical methods
asepsis at the start of the process
conventional processing
product and packaging sterilized at the same time
aseptic processing
product and packaging are sterilized separately then hermetically-sealed
Temperature
kill/ destroy microbes, inactivates enzymes, cooking. pasteurization vs sterilization
sterilization
121.1C 15mins 15psi
commercial sterility
kills motherfuckers of public health significance
0-4.4; -18
refrigeration vs freezing
quick freezing
lower ice crystals, destroys structures and better quality overall
Lower Aw
addition of solutes for dehydration
freeze concentration
freeze remove water crystals and shit, dawg
Hurdle technology
combination of technology to slow spoilage down, multiplicative effect of shi.
temp, aw, acidity, perservatives
example hurdles
homeostasis of microorganisms
crucial phenomenon of hurdle tech, hurdle tech disturbs this
food poisoning, food intoxication, food infection
failinig too disturb org homeostasis can cause
types of water
bound, entrapped, free
water binding
tendancy of water to associate with hydrophilic substances
water holding capacity
ability of matrix of molecules to entrap large amounts of water in a mannerr such that exudation is prevented
Moisture content
measurement of the total water in food
(Wi - Wf)/Wi x 100
MC wb
(Wi -Wf)/Wf x 100
Mc db
water activity
measure of the amount of water for biologoical reactions/microbial activity. Rarion of vapor pressure of water in a food to the saturated vapor pressure of pure water at the same temperature existing in equilibrium
degredation processes, microbe growth, food stability
importanc of Aw
microbial growth, non-enzymatic reaction, enzymatic reaction, lipid oxidation
deteriorative activites relatated with Aw
<0.6
effect of Low Aw on NER: amount of water is not enought to dissolve the reactands
0.65
effect of Aw on NER = enough water to dissolve reactants
>0.65
water dilutes the reactants and inhibits the formation of products
reactant, solvent, mobility of reactants, protein congormation
water can be (4)
monolayer value
MC at point when all sites of non-aqueous components of the food is statistically occupied, mC of most stable
High MW
results in less mobile than loow MW substrates
noa activity
Aw of 0 corresponding to monolayer value, except in lipase cuz wtg
0.45
LO hydration spheres around metal ions: water as radical quencher, replacces air of pores and capillaries of food
>0.45
LO increase solubility and mobility of metal ions
amount, tempt, conc
factors affecting Aw (3)
Moisture sorption isotherm
describes the relationship between MC and Aw in food at constant temperature and pressure.
MC is expressed as mass water/mass of dry matter
Adsorption
adhesion to the surface of absorbent
Absorption
Not a surface phenomenon, enters the system
Physisorption
is the physical adsorption. Adsorbate adheres to the surface only through van der waals (weak intermolecular) interaction
Chemisorption
molecule adheres to a surface through the formation of a chemical bond
0-0.25, 0.25 - 0.8, 0.8-1.0
region 1, region ii and region iii
Sorption Hysteresis
the difference in the amount of adsorption and desorption for a foodstuff at equal vapor pressure
orientation of polymers, crystallization, capillarity
reasons for sorption hysteresis
nature of food, temperature, changes upon water addition, rate of desorption
affecting factor of hysteresis
Brunauer-Emmett-Teller Equation and Guggenheim-Anderson-de Boer Equation
Monolayer value determination
0 - 0.5
applicability of BET
0.90
applicability of GAB
IMF
Foods that are dry enough to be shelf stable and moist enough to be eaten
0.65 - 0.85
Aw of IMF
20 - 40%
MC of IMF
composition, pH, additives, Aw
main mode of preservation in IMF
Humectant Binding
addition of binding molecules like glycerol, sorbitol, sucrose, and salt to chemically trap water
Osmotic Dehydration
soaking food in concentrated sugar or salt solutions to pull water out and push humectants in
Direct formulation
mixing dry ingredients with liquids inprecise ratios to hit tthe Aw instantly
Partial dehydration
conotrolled air, vacuum or freeze-drying to remove specific portions of water
hurdle technologies
low Aw + weak preservatives and mold heat treatmen
High Pressure Processing
combining pressure w/ humectants to sterilize food, destroyinig heaat sensivie shit
Ohmic Heating
Passing electricity through the food for fast, even heating that protects texture during partial drying
Microwave - vacuum drying
remove water at low temp to keep colors brightt + preserve nutrition
Edible Coating
applyying thin inivisible layersr of polysaccharide or proteins to lock in moisturer
Modified Atmospheric Packaging
flushing packages witth nitroogen/CO2 to prevent molds or color changes
no ref, cheaper cold chain, light shipping, reduced energy
economic logistics benefits of IMFS
ready to eat, good texture, concentrated nutrition, portion control
consumer and product benefits
microbe safety, flexible formation, waste reduction, hurdle synergy
Manufacturing and safety benefits
solute overload, maillard browning, chemical stability, mold resistance
IMFS common challenges
rations, no water, temp stability, logistical efficiency, silent operations
military IMFS
nasa, microgravity, wt. safety, psychological comfort, space station staple
Roles in Space exploration
Sugar Concentrates
group of products made by boiling of fruit and/or the products and sugar to give a high solid content product of at least 65% MCx`
high osmotic pressures causes plasmosis
mode of preservation in sugar concentrates
Jam
fruit pulp + sugar
Jellies
clear fruit extract + sugar
Marmalade
jelly + fruit / Peel extract
fruit preserve
fruit slices + sugar syrup
candied fruits
impregnated sugar fruit slice + drying
glazed fruit
candied fruit + coating and drying
pectin, sugar , peel, gelling agent
components of sugar conc
pectin
polysaccharide for frutis, gelling shit
sugar
for gel formation, perserving agent, flavor, course is best
peels
basic peel component, source of pectin, softened by boiling, orange and calamnsi
gelling agent
form of matter intermediate between a solid and a liquied
gel network
holds the molecules loosely together.
junction zone, interjunction segment, water
three elements of gel formation
junction zone
polymer molecules are joined together
interjunction segment
of polymers those are relatively mobile
water
entrapped in the polymer network
pectin
naturally occuring polysaccharide, 1/3 of cell wall, a 1-4 glycosidic linkage; esterified b-galacturonic linkage. xylose, galactose arabinose,
protopectin
water insoluble parent pectin, substance wherre pectin is derived from, no gell
pectin
protopecting during ripening
pecttinic acid
colloidal polyfalacturonic acids+ more than a negligable proportion of methyl group
pectic acid
dimethy something, no gel
low methoxy pectin
< 50% of carboxyl groups is esterified calcium gels
high methoxy pectin
>50% carboxyl groups is esterifiedd; acid gel