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By products responsibility
By-products in the livestock industry are often time responsible for the profitability of operating packing plants.
A ball-park figure for the contribution of by-products to the value of livestock would be 10% (depending on the species).
Relationship between live weight and carcass components and by product yields
Grade: Choice for steer, Choice for lamb, U.S. #1 pork
Live weight
Dressed carcass
1,000 lb live weight steer won’t yield 1,000 lb in cuts
Retail cuts, Hide or pelt, Edible fats, Variety meats, Blood
Inedible fats, bone, and meat scraps
Unaccounted items (stomach contents, shrink, etc)
USDA By product Drop Value (Steer)
Item is found typically lbs * price = value, except steer/heifer hide (per piece)
Steer/heifer hide, butt branded/piece
Tallow, edible
Tallow, packer bleachable
Most valued, bio diesel
Tongues, Swiss No. 1, export
Cheek meat, trimmed
Head meat
Oxtail, selected
Hearts, regular, bone out
Lips, unscalded
Hot links
USDA By product Drop Value (Steer) Pt 2
Livers, selected, export
Tripe, scalded, edible
Rumen, in menudo
Tripe, honeycomb bleached
Reticulum, in menudo
Lungs, inedible
Pet food
Melts
Spleen
Meat & bone meal, 50% bulk/ton
Blood meal 85% bulk/ton
Typical slaughter steer weighs
1,400 lbs
Examples of edible meat by-products
Liver: Variety meat, export market to Egypt
Heart, kidneys, spleen (melt): Variety meat
Sweetbreads: Variety meat, export market to Mexico
Tongue: Variety meat, export market to Japan
Oxtails: Variety meat, seasonal market for soups
Cheek and head trimmings: Sausage ingredient, Mexican barbacoa
Beef extract: Soups and bouillon
Examples of edible meat by-products Pt 2
Blood: Sausage component
Stomach
Suckling calves : Rennet for cheesemaking
Pork: Sausage container, ingredient
Beef (reticulin and rumen: Honeycomb tripe, tripe, and sausage ingredient
Bones: Gelatin for confectioneries, ice cream, and jellied food products
Examples of edible meat by-products Pt 3
Fats
Cattle, calves, lambs, and sheep: Shortening, candies, chewing gum
Pork: lard
Intestines, small: Sausage casings
Intestines, large (pork): Chitterlings
Intestines, large: Sausage casings
Esophagus (weasand): Sausage ingredient
Pork skins: Fried pork skins, gelatin for confectioneries, ice cream, and jellied food products
Calf skin trimmings: Gelatin for confectioneries, ice cream, and jellied food products
Examples of inedible meat by-products pt 1
Hide (cattle and calves)
Leather: Numerous leather goods
Glue: Paper boxes, sandpaper, plywood sizing
Hair Felts, plaster binder, upholstery
Pork skins: Tanned skin Leather goods
Pelts
Wool: Leather goods
Skin: Textiles
Lanolin : Ointments
Fats from cattle, calves, lambs, and sheep
Inedible tallow: Industrial oils, lubricants, soap, glycerin
Fats from cattle, calves, lambs, sheep, and hogs
Tankage, cracklings, stick: Livestock and poultry feeds
Examples of edible meat by-products pt 2
Fats from hogs
Grease: Industrial oils
Bones
Dry bone: Glue, hardening steel, refining sugar (bone charcoal)
Bone meal: Animal feed and fertilizer
Blood albumen: Leather preparations, textile sizing
Cattle feet
Neatsfoot stock: Fine lubricants
Neatsfoot oil: Leather preparations
Glands
Pharmaceuticals: Medicines
Enzyme preparations: Industrial uses
Lungs: Pet foods
Hides, skins, and pelts
Unborn calf: Slunk skin
Never exposed to outside
Calf
Light skin calf
Heavy skin calf
Kip skin
Overweight kip skin
Cow
Light cow hide
Heavy cow hide
Hides, skins, and pelts - part 2
Steer
Extra light steer hide
Light steer hide
Heavy steer hide
Bull: Bull hide
Stag: Accepted as steer or bull depending on its characteristics
Effect of brands
Leather used for furniture, car seats, footballs, etc
Native: Unbranded
Most valuable
Butt brand
Branded on rump area -$3 per hide
Colorado brand
Branded on side
Pelts
Wool pelts (most valuable)
Fall clips
Shearlings 1
Shearlings 2
Shearlings 3
Shearlings 4 (least valuable)
Tallows and Greases
Titer – Congealing or solidification point of the fatty acids in the fat.
Tallow – Fat having a titer above 40°C.
Grease – Fat having a titer below 40°C.
Dry rendering process – Fatty tissues are placed in horizontal, steam-jacketed cylinder equipped with sets of internal rotating blades. Fat cells are ruptured, and the melted fat is released from the supporting tissues. When sufficient moisture has cooked out, the mixture is filtered or strained to remove the cracklings from the rendered tallow or grease.
Animal feeds and fertilizers
Dried blood (blood meal) – Made from coagulating fresh blood with steam, draining off the liquid, and drying the coagulum.
Meat meal – Made from the proteinaceous materials from the inedible rendering process.
Steamed bone meal – Made by cooking bones with steam, under a high pressure, in order to remove any fat and meat that may be left on them.
Gelatin and glue
Gelatin – Made from skins or hides, connective tissues, cartilage, and bones of cattle and calves. Cooking in water converts the collagen in these materials to gelatin.
Glue – Made from the same items as gelatin, but is extracted from these materials by successive heatings in water under specific temperature conditions.
Pharmaceuticals - Glands
Adrenal – Epinephrine is extracted from the adrenal medulla and adrenocortical extract from the adrenal cortex.
Ovaries – Used as a source of estrogens and progesterone.
Pancreas – Yields insulin and trypsin.
Parathyroid – Parathyroid hormone extract is used to prevent large-scale muscular rigidity.
Pituitary – Source of ACTH (adrenocorticotropic hormone).
Testes – Source of hyaluronidase.
Thyroid – Source of thyroxine and calcitonin.
Pharmaceuticals- Tissues and organs
Blood – Source of albumin and amino acids.
Bone – Source of calcium and phosphorous.
Intestines – Surgical sutures and condoms.
Liver – Liver extracts and bile extract, which can be used to make cortisone.
Lungs – Heparin.
Spinal cord – Source of cholesterol, which is used to manufacture Vitamin D.
Stomach – Rennet, from calves, mucin, from pigs, and pepsin, from pigs.
Pharmaceuticals - other by products
Fetal calf blood – Used for cancer and AIDS research.
Aorta valves – For replacement of defective human heart valves.
Fetal pigs – Used for biology teaching.
Gall stones – Used as aphrodisiacs in the Far East (chunks of cholesterol)
Meat
Edible portions of domestic mammals used for food.
Poultry not considered meat
Class Names
Bovine
< 3 months: veal
3 to 9 months: calf
1 to 2 years: beef
Greater than 2 years
Ovine
< 3 months: hothouse lamb
3 to 9 months: lamb
1 to 2 years: yearling lamb
Greater than 2 years: Mutton
Porcine
< 3 months: slaughter pig
3 to 9 months: butcher hog
1 to 2 years: packer sow, stag or boar
Greater than 2 years
Caprine
< 3 months: cabrito
3 to 9 months: kid
1 to 2 years: yearling
Greater than 2 years: Adult
Equine: all stages horse meat
Class names pt 2
Hothouse lamb used for Easter and Passover
Packer sow → Jimmy dean
Boar → boar odor
Stag → cats ration after getting secondary sex characteristics
Kinds of meat (made up of proteins, water, fat) - carcass
Carcass – eviscerated body of domestic mammals.
Major – bone, connective tissue, muscle, fat
Minor – skin, arteries, nerves, veins
Kinds of meat (made up of proteins, water, fat) - variety meat
Variety meat – edible organs and glands
Kidney, liver, heart, tongue, sweetbread, stomach, tripe, etc.
Kinds of meat - reclaimed meat
Reclaimed meat – products obtained from bone, fat or blood
Products that weren’t used, now are
Mechanically separated beef and pork – from bone
Lean finely textured beef – from fat
Plasma protein isolate – from blood
Pre BSE, used backbone
Kinds of meat - processed meats and carcass meat
Processed meats
Frankfurters – made from carcass meat with options of variety meats and/or reclaimed meat plus cure ingredients
Ham and bacon – made from carcass meat
Carcass meat – composed of bone, connective tissue, muscle, and fat.
Function in living animal - bone and connective tissue
Bone
Protects organs
Levers for locomotion
Support and rigidity
Connective tissue
Part of skeleton
Connects muscle to bones
Harness, collects activity of muscle fibers
Function in living animal - Muscle and Fat
Muscle
Produces energetic
Converts energy to work
Fat
Storage of reserve energy
Insulation
Protects vital organs
Muscle structure - muscle
Muscle: Contractile organ composed of connective tissue, muscle fibers, and intramuscular fat.
Epimysium: surrounds entire muscle
Perimysium: surrounds muscle bundle
Endomysium: surrounds muscle fiber

Muscle structure - connective tissue, intramuscular fat, and muscle fiber
The Connective tissue
Fibrils of stromal proteins: Collagen, Elastin (ligamentum nuchae) and Reticulin
Protein most important
Dispersed in a watery matrix called ground substance (glycoproteins)
Intramuscular fat
Deposits of fat in perimysium and endomysium
Muscle fiber
Muscle cell, the smallest completely functional unit in the muscle.
10 to 100 µm in diameter, 10 to 40 mm in length, striated appearance.
Muscle fiber, Myofibril, sarcomere components
Myofibril: (2,500 per fiber), 8,000 sarcomeres per Myofibril
Sarcomere: basic contractile unit, longer it is, more tender
Toughest meat after 1 day after postmortem

Muscle fiber
Is Multinucleated
A band and I band
A band: region of the muscle fibers, myofibrils and sarcomeres that contains both thick and thin myofilaments.
I band: region of the muscle fibers, myofilaments and sarcomeres that contain thin myofilaments only (Z-lines are in the middle of I-Bands)

Thick and thin filaments
Thick myofilaments – primarily composed of myosin.
Thin myofilaments – primarily composed of actin, tropomyosin, and troponin.

M and Z line & H zone
M-line – structural protein that holds the thick myofilaments in register.
Z-line – structural protein that holds the thin myofilaments in register and serves to separate sarcomeres.
H-zone – region of the A-Band that contains only thick myofilaments.
Tenderness measurements in meat science research
Trained and/or consumer sensory panels (9 = extremely tender; 1 = extremely tough)
Warner-Bratzler shear (WBS) force (1/2-inch core removed from cooked steak, parallel to the muscle fibers, and mechanically sheared: lower values more tender than higher values)
Relative rank in tenderness - tender, intermediate
Tender
Psoas major
Infraspinatus ( 2nd most tender )
Gluteus medius
Longissimus dorsi
Triceps brachii
Intermediate
Biceps femoris (sirloin, largest muscle in carcass)
Rectus femoris
Adductor
Semitendinosus
Semimembranosus
Biceps femoris (round)
PIGLT BRASS DLTS (with Biceps femoris from sirloin)
PIGLT RASSB DLTS (with Biceps femoris from round)
Relative rank in tenderness - Tough
Tough
Deep pectoral
Latissimus dorsi
Trapezius
Superficial pectoral
Tenderness rankings of selected bovine muscles
Know which muscle is more tender than another

Top Ten “Tender” and “Tough” cuts in WBS from the National Beef Tenderness Survey 1990 - tender cuts
Tender cuts in lbs
Tenderloin steak 5.7
Top blade steak 6.7
Top loin steak 7.2
Rib roast 7.3
Rib steak 7.4
Ribeye steak 7.5
Chuck roll roast 7.6
Clod roast 7.9
Round tip roast 7.9
Top sirloin steak 8.0
Top Ten “Tender” and “Tough” cuts in WBS from the National Beef Tenderness Survey 1990 - tough cuts
Tough in lbs
Top round steak 11.7
Eye of round steak 10.3
Bottom round steak 9.7
Rump roast 9.5
Eye of round roast 9.2
Chuck roll steak 9.2
Chuck tender steak 9.0
Top round roast 9.0
Bottom round roast 8.9
Round tip steak 8.9
Key findings from National Beef Tenderness Survey 1990
Tenderloin steak and top blade steaks ranked first and second
Top round steak ranked last
Roasts were more tender than steak counterparts
Differences among muscles
Actomyosin effect
Background effect
Bulk density or lubrication effect
Actomyosin effect
Sarcomere length (longer, more tender)
Muscle fiber diameter
Sarcomere/fragment
Background effect
Concentration of stromal proteins (elastin, reticulin, collagen)
Size of elastin fibrils
Solubility of collagen (older animal has less)
Bulk density/lubrication effect
Amount of marbling
Distribution of marbling
Comparisons between “Tender” and “Tough” steaks - Tender
Tender steaks
Sarcomere length: longer
Muscle fiber diameter: half diameter compared to tough steak
Sarcomere/fragment: more fragmented
Amount of stromal protein: less
Size of elastin fibrils: less
Collagen solubility: more
Amount of marbling: more/moderate
Distribution of marbling is extensive
Comparisons between “Tender” and “Tough” steaks - tough
Sarcomere length: shorter
Muscle fiber diameter: twice diameter compared to tender steak
Sarcomere/fragment: less fragmented
Amount of stromal protein: more
Size of elastin fibrils: more
Collagen solubility: less
Amount of marbling: less
Distribution of marbling is collected
Additional factors affecting tenderness
Breed type – Bos indicus (Brahman, Sahiwal, etc.) breeds tend to be tougher than Bos taurus breeds (Angus, Hereford, etc.). Bos indicus has greater amounts of calpastatin, a protein that interferes with postmortem degradation of muscle.
Locomotive versus support muscles – less connective tissue in support muscles.
Locomotive is tough, support tender
Additional factors affecting tenderness Pt 2
Quality grade effects – Prime has more marbling than Choice and Choice has more than Select.
Prime > choice > select
Degree of doneness – as meat is cooked to more advanced degrees of doneness, the tougher it will get. Marbling helps to “insure” acceptable tenderness at higher levels of doneness.
How to make meat more tender
Cause the sarcomeres to be longer.
Disrupt the integrity of the myofibrils.
Disrupt the integrity of the connective tissue
Cold shortening
Discovered near 1963, Process whereby sarcomeres shorten due to cold-induced nervous response. Results in tougher meat.
Not good , happens most in heavier carcasses
At 16 degrees C, least amount of cold shortening

To prevent cold shortening
Speed-up drop in pH in muscle (anaerobic glycolysis: glycogen → lactic acid; muscle pH 7.0 →5.6)
Gets rid of enzymes that do contractions, tougher meat
And/or Slowdown drop in muscle temperature.
Cause sarcomeres to be longer - prevent cold shortening
Subcutaneous fat thickness – 0.10 inch in lamb; 0.25 inch in beef. Slows down temperature drop in muscle. (Pork doesn’t cold-shorten because of “white” muscle fibers.)
High temperature, pre-rigor chilling – 16°C for 16 hours immediately after slaughter.
Rigor mortis sets in, no cold shortening
Electrical stimulation – 550 volts, 2 to 6 amps, 15 times in one minute. Very rapid drop in muscle pH and quicker onset of rigor mortis.
Cause sarcomeres to be longer - stretch the sarcomeres
Texas A&M Tenderstretch — suspension by the obturator foramen (aitch bone). Hindleg acts as a cantilever.
If not hung by Achilles, tender loin will end up more tough
Stouffer's Stretching Devices — TAMU Tenderstretch plus clamps and stretching rods.
TenderCut™ – bones (12th to 13th rib) and connective tissues are cut around muscles to allow stretching.
Disrupt the myofibrils - Increased activity of endogenous enzymes, calpains and calpastatin
Calpains – stored in the cytosol near Z-lines and require calcium to be activated
Calpastatin – regulates calpains; the higher the calpastatin levels and activity, the less breakdown of myofibrils.
Inhibitor for calpains
More in Bos Indicus
Increased activity of endogenous enzymes - cooler aging and temperature
Cooler aging – storage for 1 to 6 weeks at 0-3°C.
High temperature, post-rigor chilling – Storage at 20°C for 24 hours. Same effect as 2°C for 14 days.
High temperature, pre-rigor chilling – 16°C for 16 hours.
Increased activity of endogenous enzymes - electrical stimulation and calcium chloride injection
Electrical stimulation – rapid pH decline ruptures lysosome and releases cathepsins.
Calcium chloride infusion/injection – pre-rigor infusion or post-rigor injection of a solution of calcium chloride into muscle. Causes increased activity of calpains.
Disrupt the myofibrils - Addition of exogenous enzymes
Tropical plant enzymes – Heat activated: Swift's Pro-Ten® (inject into live animal) or Adolph's Meat Tenderizer® (sprinkle on meat).
Papain — papaya;
Bromelin — pineapple
Ficin — fig;
Actinidin — kiwi fruit
They degrade enzymes, heat deactivated to stop enzyme degradation
Disrupt the myofibrils - Severance of myofibrils
Electrical stimulation: violent contractions cause myofibril tearing.
Blade or needle tenderizer: machines with multiple blades and/or needles that penetrate meat as it passes through on a conveyor. First machine was Jaccard (most people call the process “Jaccarding”).
Mechanical severance: scoring, dicing, cubing, grinding or chopping.
Hydrodyne™: placing meat in a sealed water-filled chamber and setting off an explosion. Destroys most of the Z-lines to greatly improve tenderness.
Disrupt connective tissue - Use of exogenous enzymes
Marination with salt and vinegar – water solution with 2% NaCl plus acetic acid.
Rhozyme use of fungal enzyme: Aspergillus oryzae.
Tropical plant enzymes (ficin works best)
Disrupt connective tissue - Severance of stromal proteins
Blade or needle tenderization
Mechanical severance
Disrupt connective tissue - Conversion of collagen to gelatin
Moist-heat cookery – cook for a long time with steam generation: braise, stew, simmer
Key terms used to describe color
Hue, chroma, and value
• Hue – words we normally think of as describing , purple, blue, etc.
• Chroma – strength or dominance of the hue
• Value – overall intensity to how light or dark a color is.
L*, a*, b* color space (pronounced “L-star, a-star, b-star) for instrumental measurements
L* – black to white
L= 100 white, L=0 black, PSE closer to L=60 and DFD lower L
a* – red to green
-a to +a
b* – yellow to blue
+b to -b
Structure of myoglobin
Pigment hold oxygen in animal, small protein
Hemoglobin versus myoglobin
Hemoglobin – transports O2 from lungs to cells
Not a lot left after bleeding
Myoglobin – stores O2 in cells
Meat color is impacted by … - age within species
myoglobin loses its affinity to bind oxygen as age increases
Age class
Veal (least myoglobin concentration)
Calf
Young beef
Old beef (most myoglobin concentration)
Meat color is impacted by … - Species differences
age related as well as differences between “red” versus “white” muscle fibers
Species and meat color
Pork, pink, least myoglobin concentration
Lamb, light red
Beef, cherry red, most myoglobin concentration
Meat color is impacted by … - Type of muscle
the more a muscle is used, the more myoglobin it needs
Type of muscle and muscle name
Locomotive: M. extensor carpi radialis, most myoglobin concentration
Support: M. longissimus thoracis et lumborum, least myoglobin concentration
Chemical state of myoglobin - covalent bond Fe
Fe++ Ferrous (covalent bond)
:H2O, purple, Deoxymyoglobin
:O2, Red, Oxymyoglobin
:NO, Cured pink, Nitric oxide myoglobin
:CO, Red ,Carboxymyoglobin
Only was used in small trace amounts, no long used as it was seen as deceptive to consumers
Chemical state of myoglobin - ionic bond Fe
Fe+++ Ferric (ionic)
–CN, Red, Cyanmetmyoglobin
–OH, Brown, Metmyoglobin
–SH, Green, Sulfmyoglobin
–H2O2, Green, Choleglobin
Transformation of myoglobin

Metmyoglobin Reducing Activity (MRA)
The system in muscle that converts metmyoglobin back into deoxymyoglobin (without oxygen) and oxymyoglobin (with oxygen) through a series of reactions until the reductants are depleted.
High MRA = M. longissimus lumborum
Low MRA = M. psoas majo
Oxygen Consumption Rate (OCR)
The respiration rate of muscles over time during display, which competes with the myoglobin for enough oxygen to keep the muscle in the oxymyoglobin state.
High OCR = M. psoas major
Low OCR = M. gluteus medius
Color stability varies across muscles

Two meat color problems with cooked ground beef - Premature Browning
• Usually caused by highly oxidized meat or meat that is exposed to high-oxygen atmospheres
• Meat will turn brown around 130°F internal temperature.
• Reason why color is not a good indicator of cooked meat
Two meat color problems with cooked ground beef - Persistent Pinkness
Usually caused by high pH meat.
Product will stay pink (uncooked color) even with degrees of doneness that should ensure appropriate cooked endpoints are followed
Vitamin E feeding of cattle
Vitamin E can be fed to livestock to increase the alpha-tocopherol concentration in muscle.
Alpha-tocopherol is an antioxidant and retards the conversion of deoxymyoglobin (purple) or oxymyoglobin (red) to metmyoglobin (brown).
Activity of bacteria
• Oxymyoglobin + oxidation + bacteria = metmyoglobin (–OH)
• Metmyoglobin + bacteria = choleglobin (–H2O2)
• Metmyoglobin + bacteria = sulfmyoglobin (–SH)
Curing
• Deoxymyoglobin, oxymyoglobin, metmyoglobin + NO = nitric oxide myoglobin
• Nitric oxide myoglobin + heat = nitrosyl hemochromogen
Wrapping film
Vacuum packages (polyvinylidene chloride–polyvinyl chloride); barrier to O2
Retail film (polyvinyl chloride); permeable to O2
Higher storage life, prevents bacteria