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Manufacturing advantages of Tablets
simplicity, economy of preparation, stability, convenience in packaging, shipping, and dispensing
Consumer advantages of tablets
Accuracy of dosage, compactness, portability, blandness of taste, ease of administration
Types of excipients
diluents, binders, Disintegrates, Lubricants, Glidants, coatings
What is a diluent? What are common the ingredients?
Substance used to increase the bulk weight of a tablet, majority of the weight in tab/cap. Clays, salts, insert sugars (dextrose, sucrose, glucose, lactose), polysaccharides
What is a binder? What are common binders?
glues; ensures the tablet remains intact, improves flowability. Sugars, polysaccharides/gums (starch, cellulose derivatives, avicel gum arabic, sodium alginate), gelatin
What is microcrystalline cellulose?
Linear polymer of beta-1,4 linked D-glucose derived from bleached wood pulp. Inert, very stable, insoluble, very good flow characteristics, plays multiple roles in tabs
What are cellulose derivatives?
Carboxymethyl cellulose→ soluble in cold and hot water
Hydroxypropyl methyl cellulose→ soluble in cold water
Properties depend on how many OH groups are substituted, high viscosity, non-toxic, hypoallergenic, non-digestible, plays multiple roles in tabs
What are the properties/characteristics of starch?
Branched polysaccharide consisting of alpha-1,4-linked and 1,6-linked D glucose units. Non-toxic, easily digestible, better solubility than cellulose derivatives, cheap, relatively inert, plays multiple roles in tabs
What is PVP?
water and alcohol soluble, very useful as a binder for drugs that are not soluble in water
What are the consequences of too much/strong of a binder?
Will make a hard tablet that will not disintegrate, if the API is adversely affected by an aqueous binder, a nonaqueous binder can be used (PVP in alcohol), or a binder can be added in dry form
What is a disintegrate?
Added to tab to facilitate its breakup or disintegration after administration. Most important quality is to absorb water rapidly. One part of disintegrate is added to the powdered formula prior to granulation, and the remainder is mixed with the lubricant and added prior to compression
What are good disintegrates?
Best disintegrants are polymers with good water absorbing/swelling properties. Starch, clays (bentonite), polysaccharides (agar, CMC, methylcellulose, avicel, alginic acid)
What are super disintegrants? what are common types?
swell 7-12 times <30 seconds, accelerate disintegration 100x, very useful for difficult-to-dissolve drugs. Crosslinked carboxymethyl cellulose (Croscarmellose, Primellose), crosslinked polyvinyl pyrrolidone (Crospovidone), sodium starch glycolate (Primojel)
What is the mechanism of swelling of disintegrates?
Multiple water bonding
Formulation of 3D network
Entrapment of large amounts of water
Development of elastic force acting to break the tablet
What are lubricants? What are common types?
Prevent adhesion of the tablet to the surface, improve the flowability of granules, often-water repelling materials. Fatty acids (stearic acid, magnesium stearate, hydrogenated veg oil), PEG
What happens if excessive amounts of lubricant is added?
Results in “waterproofing” the tab, resulting in poor disintegration and dissolution
What are glidants? What are common types?
Improve the flow of granules/powder materials by correcting surface irregularity interparticular friction and decreasing surface charge. Glidant particles absorb on granule surface, prevent adhesive interactions between granules (increase flowability by decreasing AOR). Talc, magnesium stearate, PEG
Why are coatings useful?
Improve drug stability, mask taste/odor, easy to swallow, product ID, improve handling, modify drug release
Why is granulation important?
Ensures homogenous mixing of the ingredients, improves flow, improves compressibility of the tablet
What is wet granulation?
Solutions of the binding agent are added to the mixed powders with stirring, or water is sprayed on the mix
What are the disadvantages of wet granulation?
Time, labor, necessity to dry the mixture (some API are heat sensitive)- tray or fluid bed drying, residual moisture
What is dry granulation?
simpler and cheaper than wet, used when API is sensitive to moisture or unable to withstand elevated temps, used when the tab ingredients have sufficient inherent binding or cohesive properties (microcrystalline cellulose), eliminates a number a steps
What is direct compression?
Least preferred method; reserved for a small group of drugs having all the physical characteristics required for the formulation of a good tablet, used when the drug dose is large
For direct compression, what binder can be used?
Avicel (MCC)