Underway Replenishment (UNREP) Technical and Operational Procedures

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Description and Tags

Comprehensive vocabulary flashcards covering Underway Replenishment (UNREP) standards, hardware specifications, flag signals, rig dimensions, and safety procedures from NSTM 571 and NTTP 4-01.4.

51 Terms

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STREAM

An acronym for Standard Tensioned Replenishment Alongside Method, which allows ships to maintain a separation of 140−180 feet140-180\,\text{feet} during replenishment.

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SURF

Standard Underway Replenishment Fixture.

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STAR

SURF Traveling Actuated Remotely; a rig where the latch assembly and probe engage automatically when passed to the receiving station and unlatch remotely when retrieved.

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Types of UNREP

The two primary methods of underway replenishment: Connected Replenishment (CONREP) and Vertical Replenishment (VERTREP).

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F-76 and F-44

NATO fuel designations corresponding to DFM (Diesel Fuel Marine) and JP-5, respectively.

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UNREP Station Markers

Color-coded visual identifiers marking specific liquid transfer stations: red for DFM, blue for potable water, and yellow for JP-5.

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Fuel Probe Seating and Unseating Forces

Mechanical force thresholds requiring 300 LBS300\,\text{LBS} to seat the fuel probe and 2500 LBS  (±500 LBS)2500\,\text{LBS}\;(\pm 500\,\text{LBS}) to unseat it.

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Probe Indicator Flags

Visual indicator flags on the fueling receiver that pop up to a 30 degree30\,\text{degree} angle when the probe is properly seated.

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Fuel Hose Diameters

Standard hose sizes utilized during fueling: 7 in7\,\text{in} diameter for DFM and 212 in2\frac{1}{2}\,\text{in} diameter for JP-5.

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Standard Collapsible Fueling Hose

A flexible fueling hose that measures 35 feet35\,\text{feet} in length.

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Type "A" Flow-Through Saddle

A 19 in19\,\text{in} long saddle used to support the 7 in7\,\text{in} fuel hose.

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Type "B" Flow-Through Saddle

A 32 in32\,\text{in} long saddle used to support the 2.5 in2.5\,\text{in} fuel hose.

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Delivery Stations (Carriers and Large Amphibious Ships)

Fuel delivery stations located on the starboard (STBD) side of carriers and large amphibious ships, operating at transfer speeds of 12−16 knots12-16\,\text{knots}.

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Single Rig Wire Rope

A spanwire with a diameter of 34 in\frac{3}{4}\,\text{in} and a length of 900 ft900\,\text{ft}.

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Double Probe Wire Rope

A spanwire with a diameter of 78 in\frac{7}{8}\,\text{in} and a length of 900 ft900\,\text{ft}.

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Saddle Whips

Whips used to adjust and support fuel hose saddles, measuring 450 ft450\,\text{ft} in length.

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UNREP Messenger

The main line used to haul rigs across ships, measuring 800 ft800\,\text{ft} in length.

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Remating Line

A line measuring 60 ft60\,\text{ft} in length used during probe unrep operations.

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Easing-Out Line

A line constructed from 12 to 21 thread manila line used to ease out fittings and equipment under tension.

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Long Strap

A 42 in42\,\text{in} strap fitted with a steel safety snap hook at each end, used when the messenger has a twist.

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Short Strap

An 18 in18\,\text{in} strap with a steel safety snap hook at each end, used for a double probe when disconnecting the messenger and hooking up the remating line.

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Robb Coupling

A liquid transfer coupling used for fueling connections when a standard probe is not available.

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D-2 Nozzle

A specialized nozzle utilized for a standard fuel coupling on all 212 in2\frac{1}{2}\,\text{in} hoses.

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Spanwire-to-Messenger Tie-Off

Secured using 2 stops attached at 350 ft350\,\text{ft} from the inboard end of the messenger (tied with a square knot on top, 3 twists, and a clove hitch with one additional inside turn on each strand), which are cut outboard first, then inboard.

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Shot Line Procedures

Fired by the delivery ship (unless the receiving ship has aircraft onboard) after the receiving ship gives 2 blasts on a whistle; the bridge-to-bridge phone line is the first item sent across.

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Emergency Breakaway

An accelerated breakaway following standard procedures initiated without requiring permission from the bridge to detension the rig; signaled by 5 short blasts from the ship's whistle.

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Phone and Distance (P&D) Line

A 350 ft350\,\text{ft}, 3-strand polypropylene line with flags spaced every 20 ft20\,\text{ft} from 0−300 ft0-300\,\text{ft}, with the zero flag held by the delivery ship 10 ft10\,\text{ft} from the phone box.

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P&D Line Flags

Markers measuring 8×10 in8 \times 10\,\text{in} following the color sequence green, red, yellow, blue, white, green, with 5 in5\,\text{in} high numerals colored white on red/blue, yellow on green, green on yellow, and blue on white.

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P&D Line Chemical Lights

Two blue chem lights attached to the 6060, 100100, 140140, and 180 ft180\,\text{ft} markers (one on each side), and one red chem light on all other markers closest to the approach ship.

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Pelican Hook (Probe UNREP)

A 138 in1\frac{3}{8}\,\text{in} quick-release hook used to secure the spanwire during probe replenishment.

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Birdbox

A signal lighting enclosure containing 2 light bulbs rated at 25 watts25\,\text{watts} each.

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Lead Line Weight

A sounding/heaving lead weight that weighs between 7−14 LBS7-14\,\text{LBS}.

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UNREP Station Hardhat Color Codes

Specific roles designated by color: Safety (white), Rig Captain (yellow), Riggers (blue), Winch Operator (brown), Signalman/Phone Talker (green), Line Handlers (kapok), and Medical (white with red cross).

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Signal Paddles

Visual signaling paddles measuring 12×12 in12 \times 12\,\text{in}, with the green paddle displaying a 1 in1\,\text{in} wide white stripe for color-blind personnel.

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Receiving Station Static-Load Ratings

Test limits for fittings: Spanwire attachment point (36,000 LBS36{,}000\,\text{LBS}), Riding line padeye/cleat (15,000 LBS15{,}000\,\text{LBS}), Jigger tackle padeye (12,000 LBS12{,}000\,\text{LBS}), Messenger padeye (9,000 LBS9{,}000\,\text{LBS}), Jigger tackle cleat (3,000 LBS3{,}000\,\text{LBS}), Easing-out line fittings (2,700 LBS2{,}700\,\text{LBS}), and Probe stowage tiedown fittings (600 LBS600\,\text{LBS}).

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Wire Preventer

A 12 in\frac{1}{2}\,\text{in} diameter wire safety backup secured by a 58 in\frac{5}{8}\,\text{in} shackle to a transfer chair or litter (2 ft2\,\text{ft} long for highline, 4 ft4\,\text{ft} long for cargo drop reel) in case the primary attachment fails.

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Synthetic Highline (Personnel Transfer)

A 4 in4\,\text{in} double-braid polyester line of at least 350 ft350\,\text{ft} provided by the delivery ship, with a safe working load of 600 lbs600\,\text{lbs}; wire rope is strictly prohibited.

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Personnel Transfer Line Handling Crews

The minimum manning requirement of 25 personnel to tend the synthetic highline and 10 personnel to tend the inhaul or outhaul lines.

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Inhaul and Outhaul Lines (Personnel Transfer)

The outhaul line is tended by the receiving ship; the inhaul line is a 3 in3\,\text{in} plaited polyester line (minimum 350 ft350\,\text{ft}) connected to the trolley with a 78 in\frac{7}{8}\,\text{in} or 34 in\frac{3}{4}\,\text{in} safety anchor shackle.

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Highline Safety Anchor Shackle

A 1 in1\,\text{in} safety anchor shackle used to secure the synthetic highline to the receiving ship's attachment point.

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Conveyance Tag Lines

Lines used to steady transfer equipment during transit, measuring 6 ft6\,\text{ft} on the transfer chair and 12 ft12\,\text{ft} on the transfer litter.

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Fairlead Block Safety Distance

A mandatory safety perimeter requiring all line handlers to stand at least 6 ft6\,\text{ft} away from fairlead blocks.

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Immersion Suit UNREP Criteria

Protective gear required to be worn by personnel transferred across rigs when the water temperature is 45 degrees45\,\text{degrees} or below.

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Flag ROMEO

Replenishment flag: At the dip indicates ready to come alongside (300 to 500 yards300\text{ to }500\,\text{yards}), close-up indicates commencing approach, and hauled down when the first messenger is in hand.

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Flag PREP

Disengagement flag: At the dip indicates 15 minutes prior to disengagement (receiving ship only), close-up indicates replenishment complete and last station disengaging, and hauled down when all lines are clear.

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Gull Wing

A cargo handling fixture equipped with 3 hooks and certified for a maximum lift capacity of 10,000 lbs10{,}000\,\text{lbs}.

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Anti-Slack Device

A mechanism that maintains constant tension on the highline to prevent wire rope on the winch drum from slacking during rigging operations.

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Ram Tensioner

A large hydraulic cylinder coupled with an air/oil accumulator that automatically adjusts wire tension for ship roll and variations in hull separation.

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Cargo Drop Reel

A lowering mechanism on a tensioned highline with a safe working load of 5,700 LBS5{,}700\,\text{LBS} requiring 50 LBS50\,\text{LBS} of pull to release the brake, used with fixed padeye, pendant, or support leg stations.

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STREAM Receiving Stations

The four standard configurations for STREAM rigs: sliding padeye (tested statically to 50,000 LBS50{,}000\,\text{LBS}), fixed padeye, pendant, and STREAM support leg (CVN only).

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Transfer Bags (Mail and Material)

Containers used during transfer: weighted bags for classified material and registered mail to ensure sinking if lost; flotation bags for nonregistered mail and movies to prevent sinking.