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Cost estimate: analogous
Uses similar past projects; used at initiation; accuracy −25% to +75%
Cost estimate: parametric
Uses a statistical rate such as $/sq ft; used in planning; accuracy −10% to +25%
Cost estimate: bottom-up
Estimate each work package, then roll up; detailed planning; accuracy −5% to +10%
Contingency reserve
Covers known unknowns (identified risks); controlled by the PM; included in the cost baseline
Management reserve
Covers unknown unknowns; controlled by senior management/sponsor; excluded from cost baseline but included in total project budget
Cost aggregation sequence
Work package estimates → control accounts → project estimate → + contingency = cost baseline → + management reserve = total project budget
Funding-limit reconciliation
Rescheduling work so planned spending fits within the tranches in which funds are released
PV (BCWS)
Budget for work scheduled to be done by now ("what should be done?")
EV (BCWP)
Budget for work actually completed ("what was done?")
AC (ACWP)
Actual cost of the work completed
Reading EVM variances and indices
Variances (CV, SV) negative = bad; indices (CPI, SPI) below 1.0 = bad; SV is in dollars, not days
Quality vs. grade
Meeting requirements (low is always a problem) vs. a category of features (low can be fine; a budget hotel can be high on the first)
Prevention costs
Training, quality planning, design reviews; usually the best return
Appraisal costs
Testing, inspections, audits; finds defects but doesn't stop them from occurring
Internal failure costs
Rework and scrap found before delivery
External failure costs
Warranty claims and returns after delivery; the most expensive cost-of-quality category
Plan Quality
Sets standards and metrics; outputs are the management plan for meeting requirements and the measures used to judge it
Manage Quality
Process-focused and proactive; audits how work is done
Control Quality
Product-focused and reactive; inspects deliverables; output feeds Validate Scope
Fishbone (Ishikawa) diagram
Root-cause tool organized by Man, Machine, Method, Material, Measurement, Mother Nature
Quality checklist
Standardizes required steps using lessons learned
Control chart
Plots process data against limits set at ±3σ from the mean
Rule of seven
7+ consecutive points on one side of the mean signal an assignable cause to investigate
Control limits vs. specification limits
Process behavior vs. customer requirements
Pareto chart
Descending bars plus a cumulative % line; shows the vital few causes (80/20)
PDCA
Plan-Do-Check-Act cycle (Deming); the improvement method
Kaizen
"Change for the better"; small daily gains by everyone; the improvement mindset
Verification
Building the product right: internal check against specs
Validation
Building the right product: done with the customer (e.g., UAT)
Acceptance criteria
Measurable conditions agreed on during planning, before work begins