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Meat Inspection
Mandatory service required by the Meat Inspection Act of 1906; No fee is paid except if during holiday or overtime hours
Meat grading
Voluntary service that is used as a marketing tool by meat packers to sell their meat; Fee is paid
Reasons for meat inspection
Europeans' failure to recognize inspection laws; Teddy Roosevelt's investigation of Chicago meat packers; Upton Sinclair's book "The Jungle"; These led to the Meat Inspection Act of 1906
Embalmed meat scandal
Roosevelt's testimony to senate inv. comm. regarding embalmed meat during the Spanish American War
Conditions in Chicago Stockyards
Message from Pres. Roosevelt to House of Reps. summarizing the Reynolds and Neill Report
Meat is identified as
Healthy (no disease), Sound (clean, sanitary), Wholesome (not adultered), & Properly labeled (it is what is says it is)
Meat inspection functions
-Detect/destroy diseased, contaminated meat
-assure clean and sanitary handling and preparation
-minimize microbiological contamination
-prevent adulteration & chemical or drug residues
-prevent false labeling
-apply meat inspection stamp
Wholesome Meat Act of 1967
"Equal to" law; states must have meat inspection programs equal to the fed program; Meat inspection act is renamed to Federal meat inspection act
Texas Meat & Poultry Inspection Act of 1969
Texas meat inspection
Talmadge - Aiken Agreement
TA plants are fed inspected but staffed by state
Fed/State inspection exemptions
-Curtis Agreement - custom processing of farm or game animals
-Farmers exemption - meat is to be used by farmer for his own use
Responsibility for meat inspection
-Plants are constructed to be clean and don't contribute to hazards
-Operational sanitation (water supply, drainage, ventilation, etc)
Antemortem Insp.
Before slaughter, in pens on premises, day of slaughter, in motion and at rest; acceptable is passed for slaughter; not is US Suspect (crippled, TB, immature, minor eye cancer); not is US Condemned (downers, dead, moribund, comatose, high temps, US Suspect dies, obvious symptoms of disease); FSIS 5-04 (Vet Med Officer condemns disabled cattle, showing CNS symptoms); Condemned must be killed by establishment and got rid of
Postmortem Insp.
After slaughter of head, viscera, and carcass; temporary is US Retained; Condemnation (Whole carcass - TB, hog cholera, pneumonia, accesses, caseous lymphadenitis, epithelioma; Part carcass - accesses, arthritis, bruises, contamination on kill floor)
Beef Post. Insp. Process
examine head: SPAM lymph nodes, masseters, tongue; viscera: lungs, liver, heart, paunch, intestines, spleen; carcass: thoracic linings, abdominal and pelvic cavities, surfaces, kidneys; AQL (acceptable quality level - statistical sampling plan to determine cleanliness of carcass)
Specified risk materials for BSE (Mad Cow)
Bovine Spongiform Encephalopathy
30 mo. & older - Brain, skull, eyes, trigeminal ganglia, spinal chord, vertebral column, dorsal root ganglia
all cattle - tonsils, distal ileum of small intestine
Reinspection privilege
to assure previously acceptable cut, carcass, or product has not become sour, rancid,tainted, spoiled, or adultered
Insp. imported products
All meats are insp. in country of origin and representative samples are tested at port of entry
Processed products insp.
supervises manufacturing procedures; inspectors must know full recipe, procedures to prevent adulteration, and labeling to prevent false labels
Meat labels for prepared meat items must have
-name of product
-ingredients
-quantity of contents
-insp. legend
-firm's name & address
HACCP (Hazard Analysis and Critical Control Points)
Mandatory USDA program that calls for microbiological testing and sanitation operating procedures;
HACCP 7 Principles
-conduct hazard analysis
-determine critical control points
-establish critical limits
-establish a monitoring process
-establish corrective actions
-establish verification procedures
-establish record-keeping and documentation
E. coli/ E. coli O157:H7 (Escherichia coli)
-group of bacteria found in the intestines of warm blooded animals or in water contaminated by feces; cause illness due to contaminated food or water (intestinal complaints or diarrhea); O157:H7 is a virulent strain that can be fatal
-sources: fecal contact, dirty hands,
-ID'd in ground meat, dairy products, food of plant origin, municipal or recreational water,
Salmonella
bacteria most commonly reported cause of food borne illness; cycle continuously through environment via intestinal tract; causes salmonellosis;
-sources: raw or undercooked foods (poultry, eggs, unpast. milk, other dairy/meat products), fruits/vegetables, yeast, chocolate, cross-contamination
-symptoms: headache, abdominal pain, diarrhea, fever, nausea;
Listeria monocytogenes
foodborne bacteria that enter intestines of warm blooded animals from contaminated food; causes listeriosis
-sources: intestines, milk, soil, leafy vegetables, food processing environments, raw/cooked poultry, meat, seafood, salad, sandwiches, unpast. dairy,
-can grow in refrigeration temps
-sympotoms: fever, chills, headache, backache, diarrhea, septicemia, meningitis, meningo-encephalitis; newborns: respiratory distress, refusal to drink, vomitting, stillbirth, abortion,
Campylobacter jejuni
leading cause of diarrhea in US; causes campylobacteriosis
-sources:poultry, shellfish, livestock, pets, undercooked poultry, meats, unpast. dairy, untreated water
-symptoms: muscle pain, headache, fever, diarrhea, abdominal pain, nausea; youths: convulsions with high fever
Clostridium perfringens
bacteria found in intestines of warm-blooded animals, soil, dust, insects, and sewage; produces a toxin in gastrointestinal tract which causes clostridium perfringens enteritis
-sources: large quantities of food served at room temp, foods not cooled properly, meat, poultry, cooked dried beans, gravies, unwashed vegetables
-symptoms: quick cases of diarrhea, gas pains, serious for elderly
Staphylococcus aureus
bacteria that multiply to high levels if left at room temperature; heat-sensitive bacteria but produce a heat-stable enterotoxin; reheating will not prevent illness; causes staphylococcal food poisoning
-sources: nasal passages and skin of humans, improper handling with inadequate heating or refrigeration, foods high in protein or likely to be kept at room temp, cows with infected udders
-symptoms: abrupt severe nausea, cramps, vomiting, diarrhea, low key fever
cooking requirements for non-ground meats
beef, pork, lamb - 145 F
poultry - 165 F
cooking requirements for ground meats
beef, pork, lamb - 145 F
poultry - 145 F
storage and reheating control measures
keep hot foods hot (140 F or above) & cold foods cold (40 F or below); large leftover portions should be divided up in shallow pans and cooled in fridge; heat leftovers or ready-to-eats to at least 160 F before eating
Handling Control Measures
-handlers should not have any boils or accesses that could infect (staphylococcus)
-follow the "sell by" or "use by" dates (listeria)
-wash food prep utensils with warm, soapy water after use
-always wash hands with warm, soapy water
-wash produce with only clean, drinkable water
-thaw meat in refridge or microwave and cook immediately after
Handling before slaughter goals
-animals should be free from fear
-free from pain
before slaughter animals should be fasted for
12-24 hours; evisceration is easier & minimizes bacteria migration into meat
before slaughter animals should be given
free access to water; helps electrical stunning, easier blood removal, easier pelt removal, brightens lean color
Human Slaughter Methods Act of 1978
-sets humane handling and stunning practices
-applies to all non-exempt plants, exception is ritualistic slaughter
-pens and alleyways to be maintained
-controls use of electrical prods
-disabled animals cannot be dragged unless stunned
-must have access to water in holding pens; if longer than 24 hrs must have feed
-approves stunning methods, which must be applied before anything else happens
concussion mechanical stunning
doesn't penetrate skull: cash knocker, pneumatic pole knocker
penetration mechanical stunning
penetrates skull: firearms, captive bolt
Chemical stunning
Carbon dioxide gas, used only on swine; housed in a pit; usually used by large operations; no broken bones, no kicking, stun-to-stick is not critical, length or consciousness or death is related to length of time in chamber
Electrical stunning
usually in sheep and swine; methods: head only, head to back, head to rib; guidelines: pigs should be wet, no hot wands, correct electrode positioning, don't double stun, 1.25 amps, less than 3 seconds; effectiveness: head is limp/floppy, no blinking, no breathing, no response to ear or nose pinching, no arched backs, no vocalization, ignore limb movement
Problems with electrical stunning
bone breakage, blood splash,
Sticking positions for swine
Horizontal - reduces stun to stick, reduces PSE, reduces bruising
Vertical - acceptable with carbon dioxide
Dressing in swine
hair removal: scald, dehair, shave, singe, polish
skin removal: knives, mechanical hide puller
Dressing in sheep
Pelt removal: cradle dressing, line dressing (backing-down), mechanical system
Dressing in beef
mechanical system
-floor pritch (12 per hour)
-cradle (15 per hour)
-on rail; gravity flow (40 per hour)
-on rail; intermittent power (75 per hour)
-on rail; continuous power (300 per hour)
V-boss cattle restrainer
continuous shackling and stunning of cattle
Continuous powered rail system
once on the chain, approx 35 min to get in the cooler
Hydraulic hock and horn cutters
quickly removes horns and hocks so hide pullers can work
air dehiders
faster and more efficient hide removal and prep for hide pullers
moving top viscera table
allows for evisceration and ID of pluck/viscera for insp. while carcasses move
in-motion, side-moving splitting platform
splitting of carcasses moving on rail
band saw splitting saws
faster and less sawdust that reciprocating saws
auto carcass washers
similar to car washes; multiple spray nozzles and high pressure water
Kosher
ritualistic slaughter for Jewish faith
Halal
ritualistic slaughter for Moslem faith
Clean Kosher animals
ox, sheep, goat, deer, gazelle, roe deer, wild goat, ibex, antelope, and mountain sheep
-any animal that has a split hoof, chews cud,
-any water animal that has fins and scales
Unclean Kosher animals
-any detestable thing
-any animal that does no chew cud, or does no have split hoof (camel, rabbit, coney, pig)
-any sea creature that does not have fins or scales
Shechitah
Kosher ritualistic slaughter; method is a quick, deep stroke across the throat with a perfectly sharp knife; ensures rapid blood drainage which is necessary to render Kosher
Shochet
Kosher person who performs slaughter; must be a pious man, well-trained in Jewish law; often the Rabbi in small communities
Chalaf
Kosher perfectly sharp knife; has no nicks or unevenness
Glatt
Kosher - means smooth and refers to the lung; lung must be free of adhesion or other defects and must be able to hold air; meat must be soaked and salted within 72 hrs of slaughter
Bodek
Kosher - inspector
Avoiding the sciatic nerve
the nerve Jacob was touched by God; either removal of the nerve (costly) or selling hind portions to non-Kosher is practiced;
Kosher Blood policy
DONT EAT THE BLOOD
Kosher Meat/Dairy Policy
Don't cook meat and dairy together; even utensils must be separated; Dairy to meat - simply rinse mouth and eat neutral solid, unless sticks to mouth; Meat to dairy - must wait 3-6 hrs
Fleishig
Jewish - meat
Milchig
Jewish - dairy
Pareve
Jewish - neutral
Traif
Jewish - not clean; not Kosher
Passover Kosher policy
avoid any leavened grains
-avoid 5 major grains: wheat, rye, oats, barley, spelt
-even corn and rice too
-no legumes
-no extracts from these grains or legumes
-no mustard
Halal unclean foods
dead meat and blood; swine; any foods that any other name besides Allah has been invoked
Halal Swine avoidance
filthy animals; has more fat that muscle-building material; more liable to disease than other kinds of meat
Halal slaughter policy
-Allah's name must be invoked on the meat
-any Moslem having reached puberty can slaughter after saying Allah and facing Mecca
-animal should not be thirsty
-knife must be sharp
-knife can't be sharpened in front of the animal
-must be done by cutting the throat or piercing the hollow of the throat
-People of the book may slaughter
-blood gots to go!
NBQA (national beef quality audit)
improvements cannot be made if there's no benchmark set; 4 previous audits; major impacts;
Top 10 Quality challenges for fed-beef industry
-low overall uniformity of cattle, carcasses, and cuts
-inappropriate carcass size/weight
-inadequate tenderness of beef
-insufficient marbling
-reduced quality grade/tenderness from growth implants
-excess external fat cover
-inappropriate USDA quality grade mix
-too much hide damage
-too frequent and severe bruises
-too frequent liver condemnations
Producer-related problems
-tapeworm cysts
-roundworm damage in pork livers
-roundworm damage in sheep intestines
-grub damage in beef carcasses
-liver abscesses in beef
-flukes
-hide damage from brands, mud, urine, insects
-injection-site lesions
-bruises
-calloused muscle
Tapeworm cysts
larvae of tapeworms:
beef, lamb, or pork measles
cysticercus bovis, ovis, cellulosae
Cost - $20 beef head, $800 beef carcass
Cause - pasture management, dog/human feces
Roundworm damage in pork livers
ascarids - ascaris lumbricoides
Cost - $2 pork liver
Cause - unsanitary housing, fecal contamination
Roundworm damage in sheep intestines
Nodular disease - oesophagostomum columbianum
Cost - $1 sheep liver for sausage casings
Cause - failure to deworm, unclean housing
Grub damage in beef carcasses
grubs - larvae of heel fly
hypoderma lineatum
hypoderma bovis
Cost - $10 hide damage and carcass trimming
Cause - failure to grub cattle
Liver abscesses in beef
causative organism: corynebacterium pyogenes & sperophorus necrophorus
Cost - $5 beef liver, in 1989 roughly 2/3rds condemned
Cause - failure to prevent rumenitis (hot feeding); try feeding 15-20% roughage
Flukes
Fasciola hepatica
Cause - failure to drench cattle
White snail is alternative host in grass, heavy in Texas Gulf Coast
Hide damage from brands, mud, urine, insects
decreases quality of hides for luxury items
Injection-site lesions
22% incidence rate in 1980's, to 10%, and back to 15%
"Tent" method prevents this
Bruises
Cattle: hip, shoulder; Sheep: leg, back; Swine: ham, back
Causes - crowding in cattle, lifting wool in sheep, kicking in pigs, Hitting for all
Calloused muscle
Muscle is injured; causes atrophy; steatosis occurs with fat infiltrating area and callousing muscle
Packer-realted problems
-heat prostration in swine
-suffocation in sheep
-fiery fat, splotched muscle in beef
-muscle pH problems
Heat prostration in swine
cause - inefficient heat transfer system in swine
solution - sprinklers in holding pens
Suffocation in sheep
cause - easily frightened, gregarious, pile up and smother
solution - don't pen in small places
Fiery fat, splotched muscle in beef
cause - short-term violent excitement ruptures capillaries in fat and muscle
solution - hold 1-2 day before slaughter
Muscle pH problems
energy is stored as glycogen, turns in to glucose, glycolysis into pyruvate, anaerobic into lactic acid; goes from purple to bright red;
pH determining water-holding capacity
Bound, immobilized, and free; isoelectric point - charges cancel and no charge is available to hold bound/immobilized water
DFD
cause - extended transport-hauling of pigs without feeding, depletes glycogen; long-term glycogen depletion (environmental)
solution - feed and rest for 24 - 48 hrs before slaughter
Dark cutting lamb or beef
long-term or intermediate glycogen depletion (environmental or hereditary)
cause - flight or fight stuff
solution - proper handling
factors in Dark cutting lamb or beef
exhaustion
exposure to cold
excitement
sex class
sudden feed withdrawal
sickness
show steer
PSE
cause - hereditary (PSS)
short-term glycogen depletion
solution - decrease emphasis on have muscle
What is the tissue that ruptures in fiery fat, splotched muscle?
Capillaries
What is the ability of muscle to retain its water during application of external forces such as cutting, heating, grinding or pressing?
Water holding capacity
What is the formal names of the “equal to” law?
Wholesome Act of 1967
What is the statistical sampling plan to determine the cleanliness of all carcasses processed?
AQL