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Supply chain management
Coordinates sourcing and procurement, conversion or production, logistics, and relationships with suppliers, intermediaries, service providers, and customers
Economies of value/scale
High volume spreads fixed cost over more units which can improve operational efficiency. More of the product makes more money.
Market value/scope
Combining different products or services creates a useful assortment. More variety makes more money.
Relevancy value
Customization or services fit a particular customer need beyond a basic product.
Competitive advantage
Lower cost, differentiated offering, or focus on a particular market or customer group
Global sourcing
Provides access to resources, lower cost inputs, more customers, and larger operating scale. Also has negatives like longer replenishment time, border processes, geopolitical risk, etc.
Forecast
Estimates what customers are likely to buy and how much.
Quantitative evidence
Includes historical sales, trend, and seasonality.
Qualitative Evidence
Customer and sales team insight, promotions, stockouts, and unusual events can distort historical observations.
Bullwhip effect
When there is a lag between ordering and receiving the product, and it is not clear what the demand is. Arises from a disconnect which distorts demand.
Sales and Operations Planning (S&OP)
Compares the demand plan with supply, inventory, and capacity; then aligns functions on a feasible plan.
Collaborative planning, forecasting and replenishment (CPFR)
Extends coordination with trading partners.
Leading indicators
Help anticipate future results
Lagging indicators
Report results already idealized.
Inventory
Average number of low units inside the process
Flow rate
Average units leaving the process per time period
Flow time
Average elapsed time from entry to exit within the defined boundary
Processing time
How long does a resource work on one flow unit
Flow time
how long a flow time unit spends in the define process
Cycle time
How much time passes between successive completed units. Cycle time = 1/R
Lead time
How long from order placement until receipt.
Setup time
How long does a resource prepare or change over before running a batch
Capacity
how many flow units can be processed per unit of time.
Actual Flow Rate
Take the smallest value out of available input rate, customer demand rate, process capacity.
Utilization (different for each step)
actual flow rate / the step’s capacity
Demand Constrained
When process capacity exceeds demand.
Capacity-constrained
demand exceeds supply and the flow rate is equal to capacity rate.
Demand rate
The number of flow units customers want per unit of time.