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Ohm’s Law is what?
-Defines the basic mathematical relationship of electricity
-(flow) through (wire) proportional to voltage (pressure) / V = I x R
What is current and what are some conductors?
-the electrical movement of electrons (flow or current flow, or just current) / movement of free electrons
-measured in amps (A)
-copper, silver, aluminum, and gold
Free electrons are what?
A condition in some atoms where the outer layer electrons are loosely bound to their parent atom and are easily motivated to move
One ampere (A) = ?
One coulomb (C) = ?
-(A) = 1 coulomb of charge passing through a conductor in 1 second
-(C) = 6.24 × 10^18 electrons
Direct current (DC) is what ?
-when current flows in one direction
-occurs when force is present to push electrons
-when voltage is applied across the conductor, an electromotive force creates an electric field within the conductor, and a current is established
-instantaneous
Conventional and electron theory are both what?
-both explain movement of electrons through a conductor but differ on which direction
-both are still utilized in industry
Conventional current theory is what?
-advanced by Ben Franklin
-flow from + to -
-common sense reasoning, but later discovered it is inaccurate
Electron theory is what?
-the later discovery
-proved flow of electrons occur from - to +
What is electromotive force (Voltage) ?
-electrical pressure force
-push or pressure from one end of a conductor to the other
-measures in (EMF) (V)/ also measures between two points, making that a value
-V1 - V2 = Vdrop
How do you know how much current will flow in an electrical circuit, when voltage gets applied to it?
-resistance - amount of current that flows under given voltage
-increased resistance = decreased current
-decreased resistance = increased current
Conductors are considered what ?
-materials that have a large number of free electrons
-silver, coppper, gold, aluminum / mostly metals/ carbon and water
Insulators are considered what?
-materials having few free electrons
-rubber, glass, ceramics, plastics
What are factors that affect resistance?
-conductor contains a maximum number of free electrons
-length (longer the more greater)
What things can be a generation of power for electrical energy?
-light - solar cell (photovoltaic cell)
-pressure - piezoelectric effect (mechanical pressure on a dielectric or non-conducting crystal)
-heat - thermo-electrical effect
-Chemical - remember batteries
-electromagnetic induction - moves magnetic felid in relationship to conductor to create voltage / most responsible power used by people
Electromagnetic generation of power consists of what?
-voltage can be produced by moving a magnetic field in relationship to a conductor (wire)
-current flow is then induced if it is a complete circuit and thus electrical power is produced
-one conductor moving between a magnet does not produce significant voltage/amp
Induced voltage/current relies on what three things?
-number of turns in conductor coil (more loops = greater induced voltage)
-strength of electromagnet (stronger the magnetic field, the greater induced voltage)
-speed of rotation (faster, the greater induced voltage)
Alternating current (AC) is what?
-found most on high performance turbine powered aircraft
-transported over greater distances with use of transformers
-saves space and weight compared to DC systems
-combination systems can use inverters to change AC to DC
Alternating current (AC) values consist of what?
-instantaneous - voltage at any instant in time along AC wave/ 0-360 degrees
-peak - largest instantaneous value (maximum)
-effective - always less than peak (maximum)/ also known as root mean square (RMS)
A cycle is considered what?
-completion of a pattern
-whenever a voltage or current passes through a series of changes, returns to starting point, and then repeats
Frequency is considered what?
-number of cycles of AC per second (CPS)
-measurement is Hz
A period (P) is conspired what ?
-time required for sine wave to complete one full cycle
-measured in seconds, milliseconds, or microseconds
What are types of aircraft batteries? And what is expected for batteries as well?
-dry charged lead acid battery
-valve-regulated lead acid batteries (VRLA)
-nickel cadmium batteries (NiCd)
-Maintenance & charging, inspection & installation, and troubleshooting
Aircraft batteries are used for ?
-ground power
-emergency power
-DC bus stability
-fault clearing
Batteries are categorized by what characteristics?
-weight
-cost
Volume
-service or shelf life
-discharge rate
-maintenance requirements
-charging rate
Dry charged cell lead batteries are what?
-flooded or wet batteries
-electrodes (plates) have been charged and dried
-electrolytes are added to begin service life
-typically 6-12 lead acid cells
Valve-regulated lead acid batteries (VRLA) are what?
-sometimes referred as sealed batteries
-used in general aviation and turbine powered aircraft
-no water loss during charging
NiCd batteries are what?
-nickel cadmium
-metallic box (usually stainless or plastic covered steel) containing multiple cells to obtain 12 or 24 volts in series
-usually monitored closely for faults to avoid thermal runaway
Battery capacity is what?
-measured quantitatively in amp-hours delivered at specified discharge rate to a specified cut-off voltage (1.0 amps) at room temp
Amp/hour rating (Ah) (or one-hour rate) is what in a battery?
-the rate of discharge (how many amps) a battery can endure for 1 hour with the battery voltage at or above 1.67 volts per cell, or 20 volts for a 24-volt lead-acid battery
Emergency rate of a battery is what?
-the total essential load, measure in amps, required to support essential bus for 30 min. This is the rate of discharge a battery cab endure for 30 min with voltage battery at or above 1.67 volts per cell
Lead acid batteries need to be fully charged when operating at what temperatures?
-below freezing
Specific gravity in batteries is what?
Ratio of weight of a solution to the weight of an equal volume of water at a specified temp
Battery maintenance and charging consists of what?
-batteries need to be charged according to manufacturers instructions/ if not it can cause damage
-inspection and maintence vary chemicals in battery
-install date is how you determine battery life
-when the specific difference from a hydrometer measures 0.050 or more, it is getting close to the end of its life
-adding distilled water can adjust electrolyte level
A hydrometer is used for what in a battery?
-used to determine specific gravity of lead-acid battery electrolyte
Battery inspections consist of what?
-level and overall condition
-battery sump jar (if installed)
-battery terminals/ unplug plugs and pins to see if there is any corrosion, pitting, arcing, and burns
-drain and vent lines for restriction, deterioration, and security
-routine preflight and post flight / should look for physical damage like loose connections and electrolyte loss
Aircraft battery installation consists of what?
-fully charge battery, check installation level, specific gravity
-installation date on new battery
-prevent inadvertent shorting of the battery terminals
-connect ground lead of battery to minimize risk of shortening hot terminal of battery during instal
Aircraft battery removal consists of what?
-remove ground lead , remove positive head first
-ensure battery is held down securely with clamps/bolts, but not to tight because it could cause battery to buckle causing internal shortening
Generators are classified in what categories?
-DC generators and controls
-generator controls
-DC alternators and controls
-power systems
-AC alternators
DC generators and controls are classified how, and do what?
-transform mechanical energy into electrical energy
-DC generators produce DC power
-typically older, light aircraft
-mostly replaced by DC alternators
-require control circuit
Electromagnetic induction creates a voltage in the ___ throughout the 360 degree rotation.
-armature - the rotating portion of a DC generator (coil and commutator)
__ and brushes allow for transfer of electrical energy from rotating loop to the stationary aircraft circuits in aircraft generators.
-Slip rings
(AC) to (DC) electricity in a generator ?
-replace slip rings with segmented commutator
The variation of DC voltage is called a __ and can be reduced by using more loops or coils.
-ripple
-voltage generated by basic DC generator with only a two piece slip rings varies from zero to maximum value twice for each revolution of the loop
-each additional loop in rotor, another two commutator segments are required
Field frame in a generator is what?
-holds the windings needed to produce magnetic field and is support for the other components of the generator
-contains the electromagnetic conductor called the field coil that is wrapped around pieces of laminated metal called field poles
-a DC current is fed to field coils to produce an electromagnetic field
Rotating armature is what in a generator ?
-contains the wire coils (windings) wound around an iron core and commutator assembly
Commutator assembly is what?
Located at the end of an armature and consists of copper segments by a thin insulator
___ rotates inside the magnetic field produced by the field coils and produces electrical current which is sent through the commutator and brushes to the aircraft electrical system.
-Armature assembly
Brush assembly is what in a generator ?
-rides on the commutator and made of high grade carbon
-carbon must be soft enough to prevent undue wear of commutator and hard enough to provide reasonable brush life
-contact resistance is fairly high, so the brush must be large to provide a current path for armature windings
Basic generator maintenance and inspection consists of what?
-security of generator mounting
-condition of electrical connections
-dirt and oil in generator - if oil is present, check engine oil seals / blow dirt out with compressed air
-brush conditions
-voltage regulator operation
Generator controls and the two basic types of controls?
-designed to operate within a specialized voltage range (27.5-28.5 volts etc.)
Electro mechanical and solid state (transistorized)
What are the functions of the generator control unit (GCU)?
-voltage regulation - monitors and regulates output to generator and aircraft
-over voltage protection - on more complex systems, prohibits gen. damage
Parallel generator operations - used on multiple generator to compensate for bad generator
-differential voltage - designed to ensure all generators are within close tolerance
-reverse current sensing - does not allow drawing current form system if malfunctioning
Starter generators are what ?
-combines two units into one housing, saving space and weight
-has a more complex control system and two sets of field windings: one to control starting and one for generating
Alternators and controls?
-two major components
-lighter and more efficient than DC generators
-normally mounted in engine compartment driven by belt or gear
-will have a control system that automatically regulates alternator output and holds correct system voltage
-changes from AC to DC with rectifiers
Field winding is what?
Produces a magnetic field, rotates inside armature
-receives a current from aircraft battery to excite the field (electromagnet)
-will have brushes and two slip rings mounted on rotor to send power to rotating field /brushes can be smaller than what is found on generators because they carry low current
Armature is what ?
-produces the voltage by electromagnetic induction
-contains three coils of wire (phases)
-each coil receives current as the (magnetic) field rotates
-known as three-phase armature/alternator
Alternator control unit (ACU) consists of what?
-voltage regulators
-adjusting field current that controls the output of the alternator
-vibrating relay type
Solid-state (most common) (ACU’s)
AC power systems in a generator consist of what?
-AC alternator - normally only on aircraft that use large amount of electrical power
-regulating system
-AC power distribution buses
-related fuses and wiring
Small single engine aircraft electrical systems consists of what ?
-usually one electrical system powered by alternator or generator
-battery used for start-up and emergency power
-distributed through one or more common points, electrical bus or bus bar
Small single engine aircraft electrical systems faults include?
-Open: when a circuit becomes disconnected
-Short : when a positive wire creates an unwanted connection (especially ground) ; often causes more damage than open faults
Small single cell engine aircraft electrical systems, circuit protection mechanically and electrically function how?
-mechanically - wires and components are protected from abrasion through proper install and protective covers and shields
-electrically - wires can be protected using circuit breakers and fuses/ fuses are typically older aircraft
Small single cell aircraft engines, battery circuits function how?
-provide power for engine start in case of alternator/generator failure
-battery master switch is on flight deck, used to control master solenoid
-solenoid/relay/contactor -
Small single cell engine aircraft, in the battery circuit, what is ammeter?
-it monitors current flow to or from the battery
-rubber boots protect wire connections
Small single cell engine aircraft electrical systems, the generator circuit does what?
-used to control electrical power between the aircraft generator and the distribution bus
-typically found on older aircraft that have not upgraded to an alternator
-controlled by GCU or voltage regulator
Small single cell engine aircraft, electrical systems, the alternator circuit is what?
-similar to generator circuit, controls both power to and from alternator
-alternator master switch sends current to the field
-if the field is excited as soon as the engine begins running the alternator will produce electrical power
-ammeter and voltmeter are useful for monitoring alternator output
Small single cell engine aircraft, electrical systems, external power circuit is what?
-used to provide aircraft with electrical power from a ground source
-primarily used for starting or maintenance activities without discharging the battery
Small single cell engine aircraft, electrical systems, starter circuit is what ?
-an electric motor to start aircraft engine
-draws 100 or more amps, so controlled through a solenoid
-must be connected as close as practical to battery since wire powers the starter motor (weight savings)
Small single cell engine aircraft, electrical systems, avionics power circuit is what ?
-a separation power distribution bus for electronics equipment /called Avionics Bus
-allows to disconnect sensitive electronic circuits entirely during start and shut off
-reset them in flight if necessary without disrupting electric functions
Small aircraft landing gear circuit is what?
-operates the retractable landing gear system on high-performance light aircraft
-gear up/ down lever (switch), a series limit switches are needed to monitor the position of each gear during the operation system
-a (reversable) electric motor then powers a hydraulic pump
Light multi-engine aircraft electrical systems is what?
-designed for safety and redundancy
-multiple systems, backups, and auxiliaries
-paralleling alternators / generators: regulators and control circuits designed to help with limiting and matching power
Large Multi-engine aircraft electrical systems consist of what?
-typically have two or more AC generators driven by the aircraft turbine engines / to share electrical load and provide redundancy
-more than one backup generator
-DC power is common with battery supplying emergency power in case of failures
-AC power has a variety of flight controls / lighting, audio visual systems, galley power, flight controls systems, electronic engine controls, communication and navigation systems
Wiring diagrams in electrical systems consists of what?
-Block diagrams - used for troubleshooting complex electrical and electronic systems
-Pictorial diagrams - pictures of components instead of electrical symbols /helps with maintenance
-schematic diagrams - illustrate principle of operation / doesn’t show parts, show location of components with respect to each other, best utilized for troubleshooting
What are the two types of wires?
-solid conductor
-stranded conductor
What is a cable ?
-two or more separately insulated conductors in same jacket
-two or more separately insulated conductors twisted together
-one or more insulated conductors with a metallic braided sleeve
-a single insulated center conductor with a metallic birdied outer conductor
A wire harness is what?
-an array of insulated conductors bound together by a lacing cord, metal bands or other binding equipment
When it comes to wires, what are the conductors?
-copper - higher conductivity, more ductile, higher tensile strength, easily soldered / downsides is that it is more expensive and heavier
Aluminum - more lighter / downsides is that it is 60% conductivity of copper
Plating / coating a wire to prevent oxidation consists of what?
-Tin, silver, nickel
-each has own beneficial properties
Insulation resistance and dielectric strength in a wire is what ?
Insulation resistance - resistance to the current leakage through and over the insulating material
-dielectric strength - ability of an insulator to withstand potential difference
Wire shielding is what ?
-applying a metallic covering to wiring
-used to eliminate electromagnetic interference (EMI)
Wire sizes (AWG - American Wire Guage) ?
-wire diameters become smaller as gauge numbers become larger
-typical wire sizes range from 40 to 0000
-factors into wire selection include mechanical strength, load/current carrying capability, and current loss/heat generated
All wire must be properly identified by :
-imprinted along its length
-15” maximum interval
-3” or less - no identification required
-3” to 7” - identified approximately at center
Wire identification methods are :
-direct marketing - printing on the cable’s outer covering
-indirect marketing - printing on a heat shrinkable sleeve
Dealing with wire installation and routing, what is open wiring ?
-point to point open harnesses
-installed in aircraft without special enclosing means
-offers ease of maintenance and reduced weight
Dealing with wire installation and routing, wire groups , bundles , amend routing are what ?
-organized in bundles to create organized installation
-often called wire harness
-slack and bend radii are considerations for wire bindles
Slack in wire groups , bundles , and routing needs to be ?
-no more than 1/2inch between support points
Bend radii in wire groups , bundles , and routing need to be and are what ?
-not less than 10 times the outside diameter of the largest wire
-protection : chaffing, high temp, solvents and fluids
-can be performed on a jig to fit perfectly in aircraft
Wire installation and routing, clamp installation needs to be ?
-intervals not exceeding 24 inches
-snug fit without pinching wires
Wiring installation, bonding is what ?
-the electrical connecting of two or more conducting objects not otherwise adequately connected
Wiring installation, what is grounding ?
-the process of electrically connecting conductive objects to either a conductive structure or some other conductive return path for the purpose of safely completing either … not done
Wiring inspection should be inspected (at least annually) for :
-abrasions
-defective insulation
-condition of terminations
-potential corrosion
-grounding connections for power
-shielding and electrical bonding resistance
-loosening of connections
In electrical system components, switches are what :
-devices that open and close circuits
-current in circuit flows when contacts are closed
-momentary contacts actuate circuit temporarily, then return to normal with internal spring when switch is released
-switches with continuous contacts reman in position when activated
In electrical systems, what are the types of switches ?
-toggle and rocker switches - control most of aircrafts electrical components
-rotary switches - activated by twisting knob or shaft radio control panels / rotary switches are utilized for controlling more than two circuits
-precision (micro) switches - require little pressure to activate / spring loaded once pressure is removed / contacts return to normal position
In electrical system components, circuit limiting devices are :
-circuit breakers or fuses , to protect possible electrical power source bus
Aircraft lighting systems in electrical systems are :
Exterior lighting - position lights, anticollision, landing, taxi lights
Interior lighting - cockpit and cabin