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Mechanical Design
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What is mechanical design?
a systematic process for devising a product or service to meet a technical need within contraints
What need is there for mechanical design?
healthcare, transportation, energy, water
What is design in the arts?
the creation of an object for aesthetic function
What is a design in engineering for?
Object must have a utility or function
Design problems are
ill-defined, ill-structured, open-ended, well defined
What makes a design successful?
simple, creative, iteration
Waterfall process
analysis, design, development, test, deploy
Spiral process
multiple rounds (iterations)
Agile process
undefined deliverables
Engineering steps to obtain a successful design
feasilbility study, preliminary design, detailed design, production
Requirements Developed for first stage of Waterfall Design Process
recognize need, identify problem, define requirements
Conceptual Design for second state of Waterfall Design Process
generate innovative concepts, select best concepts
Detailed Design for third state of Waterfall Design Process
product layout, material selection, system simulation, prototype and testing, and design documentation
Production for third state of Waterfall Design Process
type of manufacturing, production volume, supplier selection
Spiral Design Process
identify need and gather information, synthesis, analysis, implementation, documentation
functional performance
what the product must accomplish
manufacturing
resource and material limitations
economic issues
budget, cost, price, profit
environmental impact
during production, use, and retirement
ergonomic concerns
human fa ctors, aesthetics, ease of use
global issues
international markets, needs, opportunities
lice cycle issues
use, maintenance, and planned obsolescence
social factors
civic, urban, cultural issues
divergent thinking
adds new ideas
convergent thinking
use best ideas
What are standard parts useful for?
mass production
Significance of the production phase
critical to the success of the product and considered a post-design operation by some
Don’t need formulas to study to solve ill-defined problems
false
When working on a project, have no distractions
false
Waterfall design process requires you to wait for conceptual design to be completed before working on detailed design
true
Agile and waterfall processes are opposite
true
Art painting aesthetic purposes only
true
Solidworks files are kept together for assemblies to open properly
true
I’ll defined problems are often in the industry
true
wait for final iteration before making prototypes
false
I’ll defined problem, stop and don’t solv before making it well-defined
false
Successful design must be complex
false
double-size of design is ill-defined problem
false
blue-lines are under-contrained and unacceptable sketch
true
directory first before assembling parts
true