erview of Capsules
Are solid dosage forms in which medicinal agents
and/or inert substances are enclosed in a small shell of
gelatin.
From the Latin word "capsula" meaning a small
container.
Hard or Soft
Body and a cap
Not suitable for efflorescent materials & deliquescent
materials.
API (Active Pharmaceutical Ingredient) - It refers to the
main ingredient in a drug that is responsible for its
therapeutic effects.
Immediate release -when no effort has been made to
modify the API release date
Type A (Cationic) - derived from acid treated precursor
at pH-9, mainly from animal bones
Type B (Anionic) - derived from alkali treated precursor
at pH-4.7, mainly from pork sin
Hard Gelatin Capsules
Most commercial medicated capsules
Empty shells are made of gelatin, sugar and water, and
plasticizer
May be colored with various FD&C and D&C dyes
Titanium dioxide - pacifying agent in capsules
Many capsules are packed along with a small packet or
cylinder of a desiccant material
Desiccant material used are dried silica gel, clay and
activated charcoal
Prolonged exposure to high humidity can affect in vitro
capsule dissolution
Different kinds of hard capsules:
Vegetarian capsules
Cellulose based
Consists of Hydroxypropyl methy|cellulose (HPMC) and
purified water
Contains no preservative, gelatin, wheat, animal by-
products or starch
Made from cellulose of pine or poplar
Fast dissolving
GMO free, gluten free and no preservatives
Special capsules shells for:
Sodium lauryl sulfate-free capsules
Opaque white capsules w/o titanium oxide
Liquid fill
Inhalation powders
Hygroscopic fill
Gelatin
Obtained by partial hydrolysis of collagen from white
connective tissue and bones of animals
Available in fine & coarse powder, shreds, flakes, or
sheets
Stable in air when dry but subject to microbial
decomposition when moist
Contains 13%-16% of moisture
Soften in cold water through absorption of water up to
10 times its weight of water
Soluble in hot water and in warm gastric fluid
Digested by proteolytic enzymes
Methods to track passage of capsules:
Tracking capsuled in the gastrointestinal tract to map
their transit time and drug-release patterns
Gamma scintigraphy - a noninvasive procedure that
entails the use of gamma ray-emitting radiotracer
incorporated into the formulation with a gamma camera
couple to a data recording system
Pharmacoscintigraphic evaluation
when scintigraphy and pharmacokinetic studies
combine
Provides information about transit and drug-release
patterns as well as the rate of drug absorption
Useful in:
A
Determining whether a correlation exists
between in vitro and in vivo bioavailability for
immediate-release products
B.
Assessing the integrity and transit time of
enteric-coated tablets
C. Drug and dosage form evaluation in new
product development
pH- sensitive nondigestible radiotelemetric device
(Heidelberg capsule)
approximate size of No. O capsule
sinas been use as a nnacuve means o
measure gastric pH in fasting and nonfasting human
subjects
Manufacture of Hard Gelatin Capsule Shells
Manufactured in two sections, body and shorter cap
The pegs are made of manganese bronze - affixed to
plates, each capable of holding up to 500 pegs
Dipping - Simultaneous cap and body formation
Spinning - Uniform gelatin distribution and bead prevention
Drying - The gelatin is dried by cool air to form a hard shell
Stripping - Capsule stripping by bronze jaws
Trimming and Joining - The stripped cap and body portions
are trimmed to the required length by stationary knives, then
joined and ejected from the machine as complete capsules
Polishing:
Pan Polishing - Acela-cota pan is used
Cloth Dusting - Rubbed with cloth
Brushing - Feed under soft rotating brush
Capsule shell design
Snap-Fit
Enables two halves of the capsule joined by locking
grooves in the shell walls
The two grooves fit into each other and thus ensure
reliable closing of the filled capsule
Modern Capsule-filling machines
Produces more than 180,000 capsules/hour
Splitting (telescoping) and denting of the capsule occur
with the slightest contact between the two rims when
they are joined
Coni-Snap
The rim of the capsule body is not straight, but tapered
slightly
Reduce the risk of capsule rims touching on joining and
eliminates problem of splitting during large-scale
operations
Coni-Snap Supro
Upper capsule part extends so far over the lower part
and the only rounded edge of the latter is visible
Less gripping in lower surface means increasing the
security of the contents
Capsule Sizes
000 (the largest) to 5 (the smallest) are commercially
available.
Larger capsules are for veterinary use
Size to use is determined by:
amount of material to fill (drug dose)
density
compaction/compressibility
Formulation and Selecting the Capsule Size
Goal is to prepare a capsule with accurate dosage, good
bioavailability, ease of filling and production, stability, and
elegance.
In dry formulations, the active and inactive components
must be blended thoroughly to ensure a uniform powder mix
for the fill.
low-dose drugs - lack of homogeneity in blending may result
in significant therapeutic consequences.
Preformulation studies are performed to determine
whether all the formulation's bulk powders may be
effectively
Uniform drug distribution can be achieved when density
and particle size of the drug and non-drug are similar
Particle size may be reduced by milling (50-1000 mcm)
Milled powders may be blended through a powder mix when
the drug's dosage is 10mg or greater
Micronization - used for drugs of lower dose or when
smaller particles are required
Produces particles about (1 to 20 mcm)
EXCEPIENTS in capsule formulation:
Diluents or Filler - fill the capsule volume
Example: Lactose, microcrystalline cellulose, starch
Disintegrants - assist in breakup and distribution of API in
the stomach
Example: Pregelatinized starch, croscarmellose, sodium starch
glycolate
Lubricant or glidant (0.25% to 1&)
Lubricant (magnesium stearate) -has waterproofing
characteristics and can retard penetration by the
gastrointestinal fluids and delay drug dissolution and
absorption
Lubricant (sodium lauryl sulfate) - a surface-active
ingredient used to facilitate wetting by the
gastrointestinal fluids
Glidant (talc) - commonly used to enhance flow
Generic substitution - inserting tablets or small capsules
into capsules in commercial production of capsules
to separate chemically incompatible agents or to add
premeasured amounts of potent drug substances
using prefabricated tablets to insert into a capsule as
an alternative instead of weighing
Coated pellets - designed for modified-release of drugs
(commonly placed in capsule shells)
Some liquids such as fixed or volatile oils do not interfere
with the stability of the gelatin shells may be placed in
locking gelatin capsules
Eutectic mixtures - have a propensity to liquefy when
admixed
To prevent: mix with a diluent or absorbent such as
magnesium carbonate, kaolin, light magnesium
oxide
In most instances, the amount or drug in a capsule is a
single dose. When the usual dose of the drug is too large for
a single capsule, two or more capsules may be required
To determine capsule size - amount of material to fill (drug
dose), density, and compaction/compressibility
In extemporaneous compounding, best capsule size is
determined by trial
A properly filled capsule should have its body filled with the
drug mixture, not the cap
Density is used to determine
Filling the capsule shells