The production cost report consists of five steps necessary to track costs through manufacturing processes.
Focus on valuing completed inventory (21,500 units) transferred to welding and ending inventory (13,500 units) remaining in the cutting process.
Total Units: 135,000 units need to be accounted for.
This includes beginning inventory and units started during the period.
Beginning Work in Progress (WIP): 40,500 units are carried over from the previous period.
Units Started During Current Period: Calculation necessary to determine total efforts.
Conversion Costs: Keep track of beginning WIP cost and added conversion costs during the period.
Total cost: $1,000,005.87.
Raw Materials: Add the cost of raw materials used during the period.
Example: $200,000,565,000 in raw materials.
Transfer to Welding: Completed and transferred out 21,500 units to the welding phase.
Valuation: Costs are calculated using the formula:
Example: 21,500 units × rate (e.g., $50) for valuation.
Completed and Transferred Out: Amount realized for units completed and transferred.
Total value of completed units: Approximately $9,000,404.87.
Ending Inventory Valuation: Ending inventory value ($536,001.01) should reflect remaining units in the cutting process as of the period-end.
Physical Flow of Units: Confirm that all units are accounted for accurately with respect to cost.
Costs Assessment: Ensure no costs are omitted or erroneously included.
Review should check the total costs remain consistent with the physical inventory.
WIP Account for Cutting: Document WIP costs and conversions as they occur.
Debit/Credit Entries: Map out how costs flow into the work in progress account each period.
Incorrect entries may need adjustments to ensure accuracy.
Cost of Direct Material: Understand the relationship between raw materials and production.
Example: Use equivalent units to ascertain material costs against total costs.
Conversion Cost Analysis: Evaluate costs attributed to labor and overhead.
Direct labor conversions calculated to gauge efficiency.
Proper tracking of units and associated costs through the production cost report is crucial for accurate financial reporting.
Each step meticulously accounts for both physical units and the costs leading into the subsequent production stages, ensuring a comprehensive understanding of the manufacturing process.