1.8 - Hydraulics

Overview

  • Nearly all airplanes are equipped with a hydraulic system.

  • In smaller general aviation airplanes, hydraulic systems tend to be small and simple, primarily powering brakes, extending/retracting landing gear, and changing blade angle on some speed propellers.

  • In larger airplanes (airlines), the hydraulic system powers a majority of the airplane, including flight controls and flaps.

  • A typical hydraulic system consists of:

    • a reservoir where the hydraulic fluid is stored,

    • a pump that moves the fluid,

    • a filter to keep contaminants out of the system,

    • a relief valve in case of a hydraulic malfunction,

    • and actuators which the hydraulic system operates.

Core Components

  • Reservoir: stores hydraulic fluid.

  • Pump: moves the fluid through the system.

  • Filter: removes contaminants from the hydraulic fluid to keep the system clean.

  • Relief valve: protects the system by releasing excess pressure during a malfunction or overload.

  • Actuators: hydraulic actuators convert fluid pressure into mechanical motion (extend/contract pistons).

How Hydraulic Systems Work

  • The system pumps incompressible fluid through hydraulic lines from one actuator into another, causing actuator pistons to extend or contract.

  • The hydraulic pressure exerted throughout the actuators is significant, making hydraulic systems very powerful.

  • Core principle: pressure applied to a confined fluid is transmitted undiminished throughout the fluid (Pascal's principle).

Hydraulic System in Aircraft: Small vs Large

  • Small/general aviation airplanes: hydraulic systems used for brakes, landing gear extension/retraction, and propeller blade angle adjustment (where applicable).

  • Large airliners: hydraulics power flight controls (e.g., ailerons, elevators, rudder), flaps, landing gear, brakes, and other systems.

  • Overall, larger aircraft rely on hydraulics for a broad set of critical control and operating surfaces, contributing to system redundancy and reliability.

Brake System – General Aviation Example

  • When the pilot presses the brakes:

    • A piston drives hydraulic fluid from the brake actuator on the pedal through hydraulic lines.

    • Fluid travels to the actuator near the wheels.

    • The fluid pressure pushes the wheel-side actuator piston.

    • The piston mechanically squeezes the brake pads against the brake disc, generating friction that slows the aircraft.

  • This example illustrates how hydraulic pressure is converted into braking force via actuators and friction surfaces.

Additional System Considerations

  • Filtration: A filter keeps contaminants out of the hydraulic fluid to prevent damage and maintain smooth operation of actuators.

  • Relief valve: Prevents dangerous pressure buildup, protecting components and maintaining safe operation during malfunctions.

  • Incompressible fluid behavior: Ensures that pressure applied at one point is transmitted to all points in the fluid, enabling coordinated actuation of multiple components.

Practical Implications and Real-World Relevance

  • Hydraulic systems enable powerful and compact actuation, allowing small input forces to control large mechanical loads (e.g., braking force, control surface movement).

  • The reliability of hydraulic systems hinges on clean fluid, proper filtration, and functioning relief valves.

  • Understanding the basic principles helps in diagnosing malfunctions, planning maintenance, and appreciating how flight controls and braking are managed in various aircraft sizes.

Connections to Foundations and Real-World Relevance

  • Hydraulic systems exemplify Pascal’s principle: pressure applied to a confined fluid is transmitted to every part of the fluid, allowing small control inputs to effect large outputs.

  • The choice of components (reservoir, pump, filter, relief valve, actuators) reflects a design emphasis on reliability, contamina­tion control, and safety in aviation contexts.

  • Real-world relevance includes the critical role of hydraulics in braking, landing gear operation, and flight control surfaces, especially in larger, commercial aircraft where redundancy and precision are essential.