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ROUTING - GROUP 4

Introduction to PCB Routing

  • PCB routing involves creating electrical connections between components, pads, and traces on a printed circuit board (PCB).

Routing Tools

  • PCB Routing Tools: Software applications used for designing electrical connections on PCBs.

    • Key Features:

      • Trace Placement

      • Via Placement

      • Design Rule Checking (DRC)

      • Electrical Rule Checking (ERC)

      • Signal Integrity Analysis

      • Thermal Analysis

      • Manufacturing Verification

Key Features Explained

  • Trace Placement: Automatically/manual placement of traces between components based on design rules.

  • Via Placement: Identifying optimal locations for vias, which connect traces across different layers.

  • Design Rule Checking (DRC): Ensuring the design adheres to specifications for trace width, spacing, and other parameters.

  • Electrical Rule Checking (ERC): Validating correct electrical connections to prevent short or open circuits.

  • Signal Integrity Analysis: Simulating high-speed signals to identify issues like crosstalk and impedance mismatches.

  • Thermal Analysis: Evaluating heat generated by components to prevent overheating.

  • Manufacturing Verification: Checking design manufacturability, ensuring traces and vias can be reliably processed.

Types of Routing

  • Manual Routing: Involves manual placement and connection of tracks, suitable for precise designs but time-consuming.

    • Tools: Design capture software and manual routing tools.

  • Automatic Routing: Software algorithms automatically connect components based on design rules.

    • Features: Includes rip-up and re-route, shape optimization, congestion avoidance, DRC.

Advantages and Disadvantages

Manual Routing

  • Advantages: Precision, flexibility, control.

  • Disadvantages: Time-consuming, less control, error-prone in complex designs.

Automatic Routing

  • Advantages: Speed, efficiency, consistency.

  • Disadvantages: Less control over final routes, can struggle with complex layouts.

Popular Routing Tools

  • KiCad: Open-source, comprehensive suite for designing electronic circuits.

  • Autodesk Eagle: User-friendly, good for beginners with a free version.

  • EasyEDA: Cloud-based, accessible from any device with integration to manufacturing services.

  • Fritzing: Good for hobbyists with a focus on educational use.

PCB Design Workflow Steps

  1. Define Specifications

  2. Schematic Design

  3. Component Placement

  4. Routing

  5. Design Rule Check (DRC)

  6. Final Review

  7. Export Files

  8. Fabrication Preparation

Via Types

  • Through-hole Via: Extends through the entire board to connect layers.

  • Blind Via: Connects outer to inner layers without going through the entire thickness.

  • Buried Via: Connects two inner layers, not visible from the outer surface.

  • Via-in-Pad: Directly under a component pad for improved signal quality.

  • Micro Via: Smaller vias for high-density designs.

  • Via Tenting: Covers via with a non-conductive material to prevent contamination.

Via Manufacturing Processes

Mechanical Drilling

  • Uses a drill bit to create via holes.

  • Advantages: Cost-effective for large production.

  • Disadvantages: Can create debris that requires cleaning.

Laser Drilling

  • Uses lasers for precision drilling, ideal for small and blind vias.

  • Advantages: High precision, no debris.

  • Disadvantages: Higher cost, lower throughput.

Via Functionality

  • Electrical Connections: Act as bridges between PCB layers; performance can be influenced by various factors, like length and diameter.

  • Signal Integrity: Vias can affect propagation delay and noise but can help manage grounding and shielding.

  • Thermal Management: Act as heat sinks, important for dissipating heat from components.

Challenges in PCB Design

  • Signal Loss: Resistance, skin effect, and impedance mismatch can introduce losses.

  • Capacitance: Vias can create parasitic capacitance affecting high-frequency response.

  • Inductance: Related to via placement and can lead to delays and noise issues.

Considerations for Trace and Pad Clearance

  • Trace Clearance: Prevents shorts and maintains signal integrity.

  • Pad Clearance: Prevents solder bridges between component pads, crucial for reliability.

  • IPC 2221 Standards: Specifies minimum spacing between conductors based on voltage.

  • Factors Affecting Clearance: Signal frequency, trace width, component size, and manufacturing tolerances.