ACCT CH20

Here are detailed and comprehensive notes based on the contents of Chapter 20: Process Costing from the provided presentation:

Chapter 20: Process Costing

1. Process Operations Overview

  • Definition: Process operations involve the mass production of similar or identical items.

  • Characteristics:

    • Continuous flow of sequential production processes.

    • Standardized procedures to ensure efficiency and uniformity.

    • Designed for large volume production.

2. Organization of Process Operations

  • Each process is treated as a separate production department.

  • Each department applies:

    • Direct materials

    • Direct labor

    • Factory overhead

  • The final process in the sequence completes and transfers finished goods for sale.

3. Comparison: Process Costing vs. Job Order Costing

Criteria

Process Costing

Job Order Costing

Type of Products

Mass-produced, identical

Customized, unique

Production Flow

Continuous

Specific to job orders

Cost Accumulation

By process/department

By individual job

Cost Calculation

Per equivalent unit

Per job

4. Process Costing Steps (Weighted Average Method)

Step 1: Determine Physical Flow of Units
  • Identify units started, completed, and still in process (WIP).

  • Prepare a physical unit flow reconciliation.

Step 2: Compute Equivalent Units of Production (EUP)
  • EUP represents the number of complete units that could be produced with the costs incurred.

  • Conversion costs = Direct Labor + Overhead

  • EUP calculated separately for:

    • Direct Materials

    • Conversion Costs

Exercise Example:

  • Units started: 56,000

  • Units completed: 58,000

  • Ending WIP: 6,000 units (80% DM, 70% CC)

  • EUP for Direct Materials = 58,000 + (6,000 × 0.80) = 62,800

  • EUP for Conversion Costs = 58,000 + (6,000 × 0.70) = 62,200

Step 3: Compute Cost per Equivalent Unit
  • Formula:
    Cost per Equivalent Unit=Total CostsEquivalent Units\text{Cost per Equivalent Unit} = \frac{\text{Total Costs}}{\text{Equivalent Units}}Cost per Equivalent Unit=Equivalent UnitsTotal Costs​

  • Separate calculations for direct materials and conversion costs.

Step 4: Assign and Reconcile Costs
  • Assign costs to:

    • Completed and transferred units

    • Ending WIP inventory

  • Verify cost reconciliation between total costs and assigned costs.

5. Process Cost Report (Production Cost Summary)

  • Summarizes the entire four-step process.

  • Provides information for cost control and financial reporting.

6. Accounting for Process Costing

  • Materials Costs: Tracked per department.

  • Labor Costs: Allocated based on departmental labor used.

  • Factory Overhead: Applied using predetermined overhead rates.

Transfers Between Departments
  • Each department records the cost transfer to the next as a journal entry.

  • Example Entry:

    • Dr. Finished Goods Inventory

    • Cr. Work in Process Inventory – Shaping

    • (To record transfer of completed goods)

Accounting for Cost of Goods Sold (COGS)
  • Journal entries reflect the movement from Finished Goods to COGS when sold.

7. Financial Statement Reporting

  • Includes:

    • Raw materials inventory movement.

    • Work in process balances per department.

  • Example calculation:
    Beginning Raw Materials+Purchases−Requisitions=Ending Balance\text{Beginning Raw Materials} + \text{Purchases} - \text{Requisitions} = \text{Ending Balance}Beginning Raw Materials+Purchases−Requisitions=Ending Balance

8. Hybrid Costing System

  • Definition: Combines elements of process and job order costing.

  • Purpose:

    • Standardize processes while accommodating customization.

    • Improve cost control and accuracy.

  • Used in industries requiring mass customization.

Yield
  • Yield = Output ÷ Input

  • Measures efficiency of a production process.

9. Exercises Summary

  • Exercise 1 & 2: Compare job order vs. process costing; classify product types.

  • Exercise 3: Prepare physical unit flow reconciliation.

  • Exercise 4: Compute EUP using weighted average method.

  • Exercise 5: Journal entry for transferring finished goods.

  • Exercise 6: Cost per equivalent unit; assign costs to completed and WIP units.