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how to perform a fiber acceptance test W-8LE

Importance of Acceptance Testing

  • Acceptance testing is critical to ensure the fiber optic cable meets or exceeds manufacturer specifications.

  • Verifies cable integrity after multiple shipments from factory to installer, reducing risk of damage from mishandling, accidents, vandalism, or improper packaging.

The Process of Acceptance Testing

  • Performed by Cable Distributors: Acceptance testing should be conducted by buyers or installation contractors upon receipt of the cable.

  • Documentation: Accurate documentation of results is essential, creating a clear paper trail from manufacturer to installer.

  • Request and compare this documentation with your own acceptance test results.

Initial Visual Examination

  • Package Inspection: Check for damaged or hastily repaired packaging, indicating potential mishandling.

  • Cable Inspection: Look for obvious signs of damage:

    • Improper spooling or crossovers.

    • Broken reels or damaged pellets.

    • Foreign objects (rocks, wood, metal) entangled with the cable.

  • Example of Damage: A nail through the wooden reel into the spool cable requires immediate rejection and return to supplier.

Acceptance Test Form Setup

  • Fields to Include:

    • Fiber type and manufacturer

    • Index of refraction

    • Cable reel number

    • General appearance

    • Start and end sequential markings

  • Identification: Each fiber must be identified on the form using a standard fiber color code.

  • As tests are performed, record:

    • Fiber distance (in feet or meters)

    • Wavelength of testing

    • Operator comments on irregularities

Testing Techniques for Acceptance

  • Primary Methods:

    • BOTDR (Brillouin Optical Time Domain Reflectometry)

    • Optical Loss Tests

    • OTDR (Optical Time Domain Reflectometer):

      • Most popular and comprehensive method.

      • Performs precise length measurement and identifies high attenuation areas.

      • Produces hard copy records for each fiber tested.

Preparation of Optical Cable for Testing

  • Cable Preparation:

    • Strip approximately two meters of jacketing and buffer material to expose fibers.

    • Secure cable for safe access and organize fibers by color code.

  • Cleaning:

    • Use alco pads to clean moisture repellent gel from fibers.

  • Connecting to OTDR:

    • Fibers are connected using a pigtail and mechanical splice filled with index matching gel.

  • Cleave Preparation:

    • Strip two inches of coating, then cleave to ensure a flat end face for optimal optical connection.

OTDR Setup and Testing Procedure

  • Initial Setup:

    • Switch on OTDR and perform self-diagnostics.

    • Ensure proper settings such as:

      • Operating wavelength (850 nm for multimode; 1310 nm for single-mode)

      • Index of refraction for accurate distance readings.

      • Appropriate pulse width and range.

  • Testing Procedures:

    • Place reference markers accurately along the backscatter trace:

      • Start of backscatter line beyond the dead zone

      • End point just before the reflective fiber end.

    • Start averaging mode to display total loss, loss per kilometer, and total distance.

Repeating Tests for Each Fiber

  • Switch to real-time mode to test subsequent fibers.

  • Averaging mode allows for displaying backscatter trace for the next fiber, with reference markers from the first fiber remaining valid.

Alternate Acceptance Testing Methods

  • Optical Continuity Test:

    • Low-cost method to verify light pass-through and fiber continuity.

  • Light Source and Power Meter Method:

    • Measures attenuation; however, lacks accuracy and does not provide fiber length information.

  • Both methods are unsuitable for mission-critical applications but useful for short spans or low-speed systems.

Final Steps After Testing

  • Perform a final cable inspection and ensure all fibers have been tested.

  • Seal cable ends to prevent contamination and moisture ingress using electrical tape or heat shrinkable tubing.

Conclusion

  • Acceptance testing is integral to optical communications installation, validating cable performance specifications before installation.