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Robotics & Robotic Control

What is a Robot?

  • Intelligent device: motion controlled, planned, sensed.
  • Electro-mechanical system.
  • Performs tasks: cheaper, faster, more accurate/reliable than humans.
  • Mimics human body parts (e.g., arms).

Degrees of Freedom

  • Independent directions the end effector can move.
  • Solid object max: 6 degrees of freedom.
  • Translational: X, Y, Z.
  • Rotational: Rx, Ry, Rz.
  • Simple robots: 3 degrees of freedom.
  • Modern arms: up to 7 degrees of freedom (XYZ, Roll, Pitch, Yaw).

Robotic Joints

  • Rotary joints: waist, elbow.
  • Linear/Prismatic joints: sliding joints.
  • Used together for required movement (e.g., cylindrical robot).

Robot Geometry Considerations

  • Cover large area.
  • Perform intricate movements.
  • Lift heavy loads.
  • Move with high speed.
  • Design for a specific job.

Axes of Motion

  • Revolute joints: Allow rotations.
  • Prismatic joints: Allow straight-line movement.
  • More axes: more maneuverable, more complex programming.

Types of Robotic Arms

  • Cartesian: X, Y, Z system.
  • Cylindrical: (r, Z, θ).
  • Polar: (r, θ, φ).
  • SCARA.
  • Anthropomorphic.

Robotic Work Envelopes

  • Volume of space a robot can operate within.
  • Size and shape vary.

Cartesian System

  • Three translational directions (X, Y, Z).
  • Movement at 90-degree angles.
  • Best for large areas, not intricate movements.

Cylindrical System

  • Rotation on central support.
  • Three axes of motion (r, Z, θ).
  • Faster movement than Cartesian.
  • Two prismatic + one rotary joint.
  • Applications: assembly, medical (DNA screening, drug development).

Spherical/Polar System

  • Pivoted arm rotates in vertical plane.
  • Covers surface of a sphere.
  • Faster vertical movement than cylindrical.
  • Restricted movement range.
  • Applications: welding.

Anthropomorphic System

  • Resembles human arm (Articulated/Revolute robot).
  • Base rotates like human waist; revolute joints like human arms.
  • Ideal for complex motions (spray painting, welding).

SCARA System

  • Selective Compliant Assembly Robot Arm.
  • Rotary joints rotate about vertical axes.
  • Three degrees of freedom.
  • Used for assembly operations.

Humanoid Robot

  • Developed for recreation/entertainment.
  • Research for household chores, elderly aid.

End Effectors

  • Peripheral device attached to robot wrist.
  • Grippers, tools, sensors.
  • “End of Arm Tooling” (EOAT).

Common End Effectors

  • Sensors: ultrasonic, laser, cameras, infrared.
  • Grippers: Fingered (2-5 fingers), vacuum, magnetic, needle.

Mechanical Grippers

  • Parallel.
  • Angular.

Vacuum Grippers

  • Suction cups for various materials and shapes.