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Supply Chain Chapter 3

Firms compete for: 

  • Market Share (Customers) 

  • Revenue and profits 

Competitive Advantage 

  • Low-cost leadership: Selling products/services for lower $ than comp  

  • Only do this if your costs are lower than your competitor's costs 

  • More efficient operations allow a lower production cost 

  • Differentiation: Charging a premium price for your products/services 

    • Products/Services need to be high-quality to warrant a higher price 

The Five Competitive Forces: Competition is often looked at too narrowly by managers 

The Five Forces

  • Rivalry among existing competitors 

  • Bargaining power of suppliers 

  • Bargaining power of customers 

  • Threat of new entrants 

  • Threat of substitute products/services 

 

Five forces help you understand what is causing profitability and where constraints are in any industry. 

Rivalry: can be positive-sum or zero-sum. 

 

Zero-sum game: Your opponent has to lose for you to win 

Positive sum game: Your opponent doesn’t have to lose for you to win 

 

Strategy formulation: should start with industry analysis. 

 

The fundamental purpose of strategy is alignment. 

Mission Statement: States a firms purpose

  • Clear, concise, and comprehensive

Unique Value Proposition: A set of promises you make to a target audience that are different from other alternatives.

Value proposition is a promise of value 

 

Benefits can be of three types: 

  • Functional 

  • Economic 

  • Emotional 

 

3 reference points for differentiation (uniqueness) of your value proposition are: 

  • Customers buying from competitors 

  • People buying nothing 

  • Yourself 

 

Claims of differentiation: must be made to a specific target audience because value is contextual. 

Evidence used to back up your claims:

1. Objective features 

2. Customer Testimony 

3. Third-party rating agencies 

4. Your own evidence 

SCOR Model (Supply Chain Operations Reference): 

  • Identifies basic management practices at different operations levels, for benchmarking and strategy deployment 

Process Capacity

  • Maximum capacity

    • Highest achievable level under ideal conditions (for a limited time)

  • Effective capacity

  • Achievable level under normal conditions(for an extended time)

  • Capacity utilization

    • How much available capacity is actually used

  • Idle capacity

    • Capacity not being used

 

 

 

Market Opportunity: Customer with needs and wants with a disposable income 

  • Goal of investing in capacity is to capture market opportunity 

  • Sales and marketing departments are important in forecasting demand to be captured 

    • Too much capacity – wasted resources 

    • Too little inventory – wasted opportunity 

Productive assets: Builds infrastructure needed to produce product/service

  • Technology 

  • Physical Space 

  • Labor 

 

Investment:  

  • When to invest 

  • How much to invest 

  • What to invest in  

Theory of Constraints 

  1. Every process has a constraint 

  • Bottleneck: 

    • Any activity that slows the flow down in a process.  

    • Also, any activity where demand exceeds capacity.  

    • You will have many constraints, but only one will be holding you back 

  • Serial/Sequential Structure: Processes occur one after another 

  • Parallel Structure: Two or more processes occur simultaneously
     

  1. Every process has a variance that consumes capacity 

  • Variability wastes capacity because variation increases costs 

  • Variability increases changeovers, complicates production, generates rework, causes downtime, and more.  

  • You can deal with variability by: Eliminating a root cause, adding a buffer or flexibility to the system. 

 

  1. Every process must be managed as a system 

  •   Changing one element of a process may impact other elements

  •   Process elements are interdependent

    • Activities

    • Inputs/Outputs/Flows

    • Process structures

    • Management policies

  1. Process measures 

  • Metrics should address performance that are important to customers and the organization 

    • Your measurements should have evidence to back it up 

  •  

  1. Continuous Improvement 

  • Business Process Reengineering (BPR) 

    • Everything that should be changed, will be changed all at once. From the ground up, redesign everything.  

  • Kaizen 

    • Small incremental improvements. These improvements are made constantly and the idea is that over time the process improves significantly. Complete opposite to the BPR process.  

Process mapping and analysis  

6 steps: 

  • Decide your goal

    • Goals should be consistent with corporate and operational strategy, realistic

  • Identify the critical process

    • Critical processes: 

      • Bottleneck

      • Visible to the customer

      • Consumes largest amount of resources

      • A shared process

  • Document the existing process

    • Collect information from relevant employees, customers, suppliers

    • Collect historical records

    • Observe the process in action

  • Analyze improvements

    • Value adding activities: 

      • Moves an item closer to what the customer desires

      • Generates revenue

    • Necessary but not value adding

    • Waste generating

  • Recommend changes

    • Gather improvement opportunities

    • Combine those ideas in a coherent way

    • Prioritize identified process improvements

  • Implement changes

    • Happens in stages

    • Requires trial and error

    • Gradual

Supply Chain Chapter 3

Firms compete for: 

  • Market Share (Customers) 

  • Revenue and profits 

Competitive Advantage 

  • Low-cost leadership: Selling products/services for lower $ than comp  

  • Only do this if your costs are lower than your competitor's costs 

  • More efficient operations allow a lower production cost 

  • Differentiation: Charging a premium price for your products/services 

    • Products/Services need to be high-quality to warrant a higher price 

The Five Competitive Forces: Competition is often looked at too narrowly by managers 

The Five Forces

  • Rivalry among existing competitors 

  • Bargaining power of suppliers 

  • Bargaining power of customers 

  • Threat of new entrants 

  • Threat of substitute products/services 

 

Five forces help you understand what is causing profitability and where constraints are in any industry. 

Rivalry: can be positive-sum or zero-sum. 

 

Zero-sum game: Your opponent has to lose for you to win 

Positive sum game: Your opponent doesn’t have to lose for you to win 

 

Strategy formulation: should start with industry analysis. 

 

The fundamental purpose of strategy is alignment. 

Mission Statement: States a firms purpose

  • Clear, concise, and comprehensive

Unique Value Proposition: A set of promises you make to a target audience that are different from other alternatives.

Value proposition is a promise of value 

 

Benefits can be of three types: 

  • Functional 

  • Economic 

  • Emotional 

 

3 reference points for differentiation (uniqueness) of your value proposition are: 

  • Customers buying from competitors 

  • People buying nothing 

  • Yourself 

 

Claims of differentiation: must be made to a specific target audience because value is contextual. 

Evidence used to back up your claims:

1. Objective features 

2. Customer Testimony 

3. Third-party rating agencies 

4. Your own evidence 

SCOR Model (Supply Chain Operations Reference): 

  • Identifies basic management practices at different operations levels, for benchmarking and strategy deployment 

Process Capacity

  • Maximum capacity

    • Highest achievable level under ideal conditions (for a limited time)

  • Effective capacity

  • Achievable level under normal conditions(for an extended time)

  • Capacity utilization

    • How much available capacity is actually used

  • Idle capacity

    • Capacity not being used

 

 

 

Market Opportunity: Customer with needs and wants with a disposable income 

  • Goal of investing in capacity is to capture market opportunity 

  • Sales and marketing departments are important in forecasting demand to be captured 

    • Too much capacity – wasted resources 

    • Too little inventory – wasted opportunity 

Productive assets: Builds infrastructure needed to produce product/service

  • Technology 

  • Physical Space 

  • Labor 

 

Investment:  

  • When to invest 

  • How much to invest 

  • What to invest in  

Theory of Constraints 

  1. Every process has a constraint 

  • Bottleneck: 

    • Any activity that slows the flow down in a process.  

    • Also, any activity where demand exceeds capacity.  

    • You will have many constraints, but only one will be holding you back 

  • Serial/Sequential Structure: Processes occur one after another 

  • Parallel Structure: Two or more processes occur simultaneously
     

  1. Every process has a variance that consumes capacity 

  • Variability wastes capacity because variation increases costs 

  • Variability increases changeovers, complicates production, generates rework, causes downtime, and more.  

  • You can deal with variability by: Eliminating a root cause, adding a buffer or flexibility to the system. 

 

  1. Every process must be managed as a system 

  •   Changing one element of a process may impact other elements

  •   Process elements are interdependent

    • Activities

    • Inputs/Outputs/Flows

    • Process structures

    • Management policies

  1. Process measures 

  • Metrics should address performance that are important to customers and the organization 

    • Your measurements should have evidence to back it up 

  •  

  1. Continuous Improvement 

  • Business Process Reengineering (BPR) 

    • Everything that should be changed, will be changed all at once. From the ground up, redesign everything.  

  • Kaizen 

    • Small incremental improvements. These improvements are made constantly and the idea is that over time the process improves significantly. Complete opposite to the BPR process.  

Process mapping and analysis  

6 steps: 

  • Decide your goal

    • Goals should be consistent with corporate and operational strategy, realistic

  • Identify the critical process

    • Critical processes: 

      • Bottleneck

      • Visible to the customer

      • Consumes largest amount of resources

      • A shared process

  • Document the existing process

    • Collect information from relevant employees, customers, suppliers

    • Collect historical records

    • Observe the process in action

  • Analyze improvements

    • Value adding activities: 

      • Moves an item closer to what the customer desires

      • Generates revenue

    • Necessary but not value adding

    • Waste generating

  • Recommend changes

    • Gather improvement opportunities

    • Combine those ideas in a coherent way

    • Prioritize identified process improvements

  • Implement changes

    • Happens in stages

    • Requires trial and error

    • Gradual

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