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AQA A-Level Design & Technology (Product Design) - 1.6: Efficient use of Materials and Resources

When selecting materials, it is important to consider:

  • Material properties

  • Manufacturing processes

  • Form and standard sizes

  • Cost

  • Availability

  • Sustainability

Some raw materials may fluctuate in price according to worldwide demand.

Finite element analysis: creating a product on software to reduce the wastage of prototypes.

The use of Computer Systems:

Computer Systems for Planning & Control:

  • Uses mathematical calculations to plan and organise complex processes such as a car plant

  • Overviews can be given at any time via spreadsheets, charts and graphs

  • Barcodes and radio frequency identification (RFID) tags facilitate the transfer of information (e.g. component types and stock)

  • Text (1 direction) < Barcodes (2 directions) < RFID (all directions)

Modular / Cell Production:

  • CNC machines are used in a group

  • Used on lathes, milling machines, drills and grinders

  • Robotic arms - used for assembly and transportation, can have up to 6 axis of movement

  • Automatic Guided Vehicles (AGV’s) used for larger movement

JIT Manufacturing:

  • Products are made to order

  • Helped Toyota in the 70’s

  • Lean production - reducing waste and maintaining stock levels as low as possible

  • Good for products with configurations (e.g. cars, devices)

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AQA A-Level Design & Technology (Product Design) - 1.6: Efficient use of Materials and Resources

When selecting materials, it is important to consider:

  • Material properties

  • Manufacturing processes

  • Form and standard sizes

  • Cost

  • Availability

  • Sustainability

Some raw materials may fluctuate in price according to worldwide demand.

Finite element analysis: creating a product on software to reduce the wastage of prototypes.

The use of Computer Systems:

Computer Systems for Planning & Control:

  • Uses mathematical calculations to plan and organise complex processes such as a car plant

  • Overviews can be given at any time via spreadsheets, charts and graphs

  • Barcodes and radio frequency identification (RFID) tags facilitate the transfer of information (e.g. component types and stock)

  • Text (1 direction) < Barcodes (2 directions) < RFID (all directions)

Modular / Cell Production:

  • CNC machines are used in a group

  • Used on lathes, milling machines, drills and grinders

  • Robotic arms - used for assembly and transportation, can have up to 6 axis of movement

  • Automatic Guided Vehicles (AGV’s) used for larger movement

JIT Manufacturing:

  • Products are made to order

  • Helped Toyota in the 70’s

  • Lean production - reducing waste and maintaining stock levels as low as possible

  • Good for products with configurations (e.g. cars, devices)