Advances in technology, increasing competition, and product diversity have created a need for cost reduction.
This led to the development of Activity-Based Management (ABM) philosophy.
ABM started in the 1970s and 80s with large manufacturing corporations in the US.
Traditional costing systems needed refinement to address these changes.
Activity-Based Costing (ABC) involves a detailed analysis of the firm's cost structure by analyzing costs implicit in each activity.
Pros: Detailed analysis.
Cons: Costly and complex to implement.
ABM is an organizational management method based on the premise that products consume activities, and activities consume resources.
The starting point of ABM is activity analysis:
List all activities used to complete a product/service.
Classify activities as value-added and non-value-added.
Eliminate non-value-added activities (e.g., bureaucratic tasks).
Continuously improve/reevaluate value-added activities.
Organizational strategy and administration, research & development, customers, design, production, marketing, distribution, customer service, and suppliers are all components of ABM.
Traditional costing assigns both direct and indirect costs to cost objects.
ABC focuses primarily on indirect costs.
It identifies activities that explain why indirect costs are incurred.
Cost assignment flow: Total costs are divided into direct and indirect costs. Indirect costs are assigned to departments/cost centers, then to activities, and finally to the product cost, using cost drivers.
Sometimes departments/cost centers are not directly used, and indirect costs are immediately assigned to Activities.
Activity: An event, task, or unit of work with a specified corporate goal.
Task: A necessary step to perform an activity (also known as a sub-activity).
Example: Hiring of employees (Activity) involves tasks like:
Placing announcements in newspapers/websites.
Studying applications.
Inviting selected candidates.
Interviewing candidates.
Correcting tests, etc.
The cause or the reason for a cost.
A change in the level of a cost driver prompts a change in the amount of resources spent to perform an activity.
Examples:
Activities like Product Design, Production Set-ups, Ordering of Materials, Inspection, Sales administration, Shipping, and Payroll activities have cost drivers like design hours/number of new products, set-up hours/number of set-ups, number of purchase orders, inspection hours/number of inspections, number of customer orders received, number of shipments and Number of employees respectively.
Step 1: Determine indirect costs.
Step 2: Assign indirect costs to departments or cost centers.
Step 3: Identify the major activities performed by the departments and the costs of each activity.
Step 4: Determine the cost driver of each major activity and estimate the quantity of each of these cost drivers.
Step 5: Compute the cost rate per unit for each activity.
Step 6: Calculate the unit costs of the cost object: Direct costs + Costs of activities required by the cost object.
Focus on the major activities (avoid overcomplicating the system).
Remember the objectives of ABC:
More accurate product/service costs computations.
Better information for cost control.
Focus on activities that truly drive costs.
Once implemented, the system should be continuously improved and refined.
Step 1: Indirect Costs of the period (in €):
Personnel: 500,000
Rent: 100,000
Telephone: 50,000
Depreciation: 50,000
Financial Costs: 100,000
Total: 800,000
Step 2: IC assigned to Cost Centers (or Departments):
Production: 220,000
Warehouse: 110,000
Purchasing: 90,000
Accounting and Finance: 130,000
Commerce: 250,000
Total: 800,000
Step 3: Determine activities (and costs assigned to them)
Total Costs of the Main Activities (in euros):
* Planning of the production: 150,000
* Launching of the production: 70,000
* Receipt of materials: 20,000
* Storage: 40,000
* Logistic: 50,000
* Selection of Suppliers: 30,000
* Management of orders: 60,000
* Authorization of payments: 20,000
* Selection of customers: 70,000
* Invoicing: 40,000
* Preparation of catalogues: 70,000
* Visiting customers: 120,000
* After-sales Service: 60,000
* Total Costs: 800,000
Step 4 and 5: Determine cost driver + compute Cost Rate per unit
Activity | Cost | Cost Driver | Number | Cost Driver Rate |
---|---|---|---|---|
Planning of the prod. | 150,000 | # of production orders | 200 | 750e/prod order |
Launching of the prod. | 70,000 | # of production orders | 200 | 350e/prod order |
Receipt of materials | 20,000 | # of components | 100 | 200 |
Storage | 40,000 | # of products | 20 | 2,000 |
Logistic | 50,000 | # of products | 20 | 2,500 |
Selection of Suppliers | 30,000 | # of components | 100 | 300 |
Management of orders | 60,000 | # of purchase orders | 400 | 150 |
Authorization of paym. | 20,000 | # of purchase orders | 400 | 50 |
Selection of customers | 70,000 | # of sales orders | 350 | 200 |
Invoicing | 40,000 | # of invoices | 100 | 400 |
Preparation of catalog. | 70,000 | # of products | 20 | 3,500 |
Visiting customers | 120,000 | # of customers | 50 | 2,400 |
After-sales service | 60,000 | # of customers | 50 | 1,200e/customer |
TOTAL | 800,000 |
Calculating product (or cost objects) costs:
Product A = DC + IC (requires 10 production orders + 10 components + 1 invoice + 3 purchase orders to be delivered)
Product B = DC + IC (requires 5 production orders + 7 components + 2 invoices + 3 purchase orders to be delivered)
Product C…
Product D…