PLTW Principles of Engineering: Static Equilibrium, Wheel and Axle, and Pulley Calculations

Static Equilibrium and Lever Calculations

  • Objective: Calculate the required distance from the fulcrum to hold tweezers to avoid damaging a splinter using static equilibrium principles.
  • Governing Formulas:
    • Moment equation: M=F×DM = F \times D
    • Static equilibrium moment condition: ME=MRM_E = M_R
      • MEM_E = Moment of Effort
      • MRM_R = Moment of Resistance
  • Substitution and Solution:
    • Equating effort moment and resistance moment:         1×4=DE×51 \times 4 = D_E \times 5
    • Simplifying:         4=DE×54 = D_E \times 5
    • Solving for Effort Distance (DED_E):         DE=45=0.8D_E = \frac{4}{5} = 0.8
  • Final Answer:
    • 0.8 in0.8\,\text{in} From Fulcrum

Wheel and Axle Linear Distance Calculations

  • Objective: Calculate the linear distance traveled in one full revolution of a 36 in36\,\text{in} diameter wheel.
  • Given Parameters:
    • Wheel diameter (dd): 36 in36\,\text{in}
    • Wheel radius (rr): 362=18 in\frac{36}{2} = 18\,\text{in}
  • Governing Formulas:
    • Circumference of a circle: C=2πrC = 2\pi r
    • Linear distance relationship: dlinear=2rd_{linear} = 2r
  • Substitution and Solution:
    • Calculating circumference using radius:         C=2×π×18C = 2 \times \pi \times 18
    • Numerical approximation:         C=113.1 inC = 113.1\,\text{in}
    • Exact value in terms of π\pi:         C=36πC = 36\pi
  • Final Answer:
    • 113.1 in113.1\,\text{in} or 36π in36\pi\,\text{in}

Pulley System Calculations: Rooftop Material Lift

  • System Context:
    • A construction crew lifts approximately 560 lb560\,\text{lb} of material several times during a day from a flatbed truck to a 32 ft32\,\text{ft} rooftop.
    • A block and tackle system with 50 lb50\,\text{lb} of effort force (FEF_E) is designed to lift the materials.
  • Required Actual Mechanical Advantage (AMA):
    • Governing Formulas:
      • Relationship between Ideal Mechanical Advantage and Actual Mechanical Advantage: IMA=AMAIMA = AMA
      • Actual Mechanical Advantage formula: AMA=FRFEAMA = \frac{F_R}{F_E}
        • FRF_R = Resistance Force (560 lb560\,\text{lb})
        • FEF_E = Effort Force (50 lb50\,\text{lb})
    • Substitution and Solution:         AMA=56050=11.2AMA = \frac{560}{50} = 11.2
    • Final Answer:         AMA=11.2AMA = 11.2
  • Required Supporting Strands:
    • Governing Concept:
      • IMA=AMAIMA = AMA
      • The actual mechanical advantage dictates the minimum mechanical ratio required: 56011.2=50\frac{560}{11.2} = 50
      • Number of supporting strands (DE/DRD_E / D_R ratio) must be rounded up to the nearest whole strand capable of supporting the system load.
    • Substitution and Solution:         Strands=12\text{Strands} = 12
    • Final Answer:         12 Strands12\text{ Strands}

Pulley System Calculations: Manufacturing Facility Metal Lathe

  • System Context:
    • A block and tackle system with 99 supporting strands is used to lift a metal lathe in a manufacturing facility.
    • The motor being used to wind the cable in the pulley system can provide 100 lb100\,\text{lb} of force.
  • Mechanical Advantage Determination:
    • Governing Concept:
      • For a block and tackle pulley system, the mechanical advantage (Ideal Mechanical Advantage) is equal to the number of supporting strands supporting the load.
    • System Value:
      • Number of supporting strands = 99
      • FMA=9FMA = 9
    • Final Answer:
      • mechanical advantage=9\text{mechanical advantage} = 9