Building Electrical Systems and Standards

Fundamental Definitions and Sources of Electricity

Electricity is defined as a form of energy generated by friction, induction, or chemical change. It possesses magnetic, chemical, and radiant effects and is characterized by the motion of free electrons through a solid conductor.

The primary sources of electricity include:

  • Storage Batteries: These are utilized to supply emergency lighting circuits for hallways, stairways, and exits. They also energize police and fire alarm systems along with various signaling systems.

  • Generators: These machines generate electric current. They are categorized into:

    • Alternating Current Generators (Alternators): These produce the bulk of electrical energy used today for both power and lighting.

    • Direct Current Generators: These provide electrical energy specifically for elevators, escalators, intercommunicating telephone systems, clock systems, and the control of signal systems.

Additional dynamo-electric machines include:

  • Motors: Devices that convert electrical energy into mechanical energy.

  • Transformers: Equipment used to convert voltage from lower to higher or from higher to lower levels.

  • Rotary Converters: Machines that change alternating current (AC) to direct current (DC) and vice versa.

Types of Current and Units of Electricity

There are two primary types of electric current:

  • Alternating Current (AC): A current that periodically varies in time rate and direction. It rises from zero to a maximum value, falls back to zero, reverses direction, and returns to zero again.

  • Direct Current (DC): A current that flows at a constant time rate and maintains a singular direction.

Standard units of electricity include:

  • Coulomb (Unit of Quantity): Comprises approximately 6.25×10186.25 \times 10^{18} electrons.

  • Ampere (Unit of Current): Represents a flow rate of one coulomb or 6.25×10186.25 \times 10^{18} electrons per second through a given cross-section.

  • Volt (Unit of Potential): The electromotive force or potential difference between two points in an electric field that will move a charge of one coulomb between those points.

  • Ohm (Unit of Resistance): The resistance that allows one ampere of current to flow when one volt is impressed upon it.

  • Watt (Unit of Power): The rate of doing electrical work.

  • Watt-Hours (Unit of Energy): The capacity for doing work.

Ohm’s Law defines the relationship between these units in a DC circuit:

I=VRI = \frac{V}{R}

In this equation, current (II, in amperes) is directly proportional to voltage (VV, in volts) and inversely proportional to the resistance (RR, in ohms).

Electric Load Control and Measurement

Electric load control involves the effective utilization of available energy by reducing peak loads and lowering demand charges. Systems used for this include:

  • Load Scheduling and Duty-Cycle Control: Analyzing and scheduling loads to restrict demand by shifting large loads to off-peak hours and preventing coincident operation.

  • Demand Metering Alarm: Continuously meters demand and triggers an alarm when a predetermined level is exceeded.

  • Automatic Instantaneous Demand Control (Rate Control): An automated version of the alarm system that automatically disconnects or reconnects loads as required.

  • Ideal Curve Control: Operates by comparing the actual rate of energy usage to an ideal rate, controlling total energy used within a metering interval.

  • Forecasting Systems: Computerized systems that forecast the energy remaining in a demand interval and prioritize connected loads to decide the proper course of action.

Measuring electric consumption is performed using:

  • Wattmeter: Measures active power.

  • Kilowatt-Hour (KWH) Meters: Measures energy by introducing the factor of time (energy=power×time\text{energy} = \text{power} \times \text{time}). These AC meters are essentially small motors with a speed proportional to the power being used, with dials calibrated in kilowatt-hours.

Building Electrical Systems and Principles

A branch circuit is a complete conducting path carrying current from a source to an electrical device (load) and back to the source. A two-wire circuit consists of a live wire (carrying current to devices) and a neutral or grounded wire (return wire).

Circuits are organized in two primary configurations:

  • Series Circuit: Components are connected in tandem. All loads carry the same current, and total resistance (RR) is the sum of individual resistances:     R=R1+R2+R3+...R = R_1 + R_2 + R_3 + ...

  • Parallel (Multiple) Circuit: Components are arranged so that current divides between them. Each outlet has a live wire and a neutral wire. The total current is the sum of the currents in each outlet. Total resistance is calculated as:     1R=1R1+1R2+1R3+...\frac{1}{R} = \frac{1}{R_1} + \frac{1}{R_2} + \frac{1}{R_3} + ...

Classifications of Branch Circuits

  • General Purpose Branch Circuit: Supplies outlets for lighting and appliances, including convenience receptacles.

  • Appliance Branch Circuit: Supplies outlets for feeding appliances; does not supply fixed lighting.

  • Individual Branch Circuit: Designed to supply a single specific item, such as a motor or a unit air-conditioner.

Circuiting Guidelines:

  • Buildings should be supplied with a load of 30watts/m230\,\text{watts/m}^2 (3watts/ft23\,\text{watts/ft}^2), excluding porches, garages, and basements.

  • Lighting, convenience receptacles, and appliances should generally be on separate circuits.

  • A minimum of two 20ampere20\,\text{ampere} appliance branch circuits is required for kitchen, pantry, dining, and family room outlets.

  • Convenience receptacles in a single area should be wired to at least two different circuits to prevent total power loss in that area.

  • General purpose circuits are typically rated at 20amperes20\,\text{amperes} and use minimum No. 12AWG12\,\text{AWG} wire. Switch legs may use No. 14AWG14\,\text{AWG} if lighting loads permit.

System Components and Distribution terms

  • Service Drop: The overhead portion of service conductors extending from a utility pole to a building.

  • Service Lateral: The underground portion of service conductors extending from a main power line or transformer to a building.

  • Service Entrance Conductor: The portion of the service conductor extending from the drop or lateral to the service equipment.

  • Service Equipment: Necessary for controlling, metering, and protecting the power supply, typically located near the entrance in a switchgear room.

  • Main Switchboard: A panel containing switches, overcurrent devices, metering instruments, and busbars.

  • Feeder: Conductors extending from service equipment to various distribution points.

  • Sub-feeder: Line extensions of a feeder that distribute power to local sub-panel boards.

  • Panelboard: A board mounted with switches, fuses, and circuit breakers for controlling and protecting similar branch circuits. It is also called a cut-out.

  • Busbar: A heavy conductor, usually a solid copper bar, used for distributing large currents.

  • Transformers: Used to step down high supply voltage to service voltage. Oil-filled transformers inside buildings require fire-rated, ventilated vaults.

Electrical Protection Devices

  • Fuse: A device containing a fusible metal strip that melts under excess heat to interrupt current.

  • Circuit Breaker: An automatic switch that interrupts a circuit to prevent damage from excess current. It can be reset and reused.

  • Ground Fault Circuit Interrupter (GFCI/GFI): An overcurrent device providing ground fault protection in addition to standard circuit breaker functions.

  • Lightning Rod (Air Terminal): A conducting rod installed at the top of a building and grounded to divert lightning.

  • Lightning Arrester: Protects equipment from high-voltage currents using spark gaps to carry current to the ground.

Single-Phase and Three-Phase Systems

  • Single-Phase System: Used for homes and small commercial buildings. Can be 2-wire or 3-wire (220V220\,\text{V} / 110V110\,\text{V}). It involves two hot legs and a neutral wire.

  • Three-Phase System: Used for industries and large buildings. It is essentially a triple circuit. Lighting and outlets are connected between a phase leg and neutral, while heavy machinery is connected across phase legs (220V220\,\text{V}).

Electrical Materials and Wiring Methods

Conductors:

  • Wires: Single insulated conductors No. 8AWG8\,\text{AWG} or smaller. The smallest permitted size is No. 14AWG14\,\text{AWG}.

  • Cables: Single insulated conductors No. 6AWG6\,\text{AWG} or larger, or multiple assembled conductors.

Conductor Sizes:

  • Sizes from No. 1616 to No. 4/04/0 (0000) are expressed in AWG (American Wire Gauge).

  • Sizes larger than 4/04/0 are expressed in MCM (Thousand Circular Mil).

  • One circular mil is the square of the cable diameter when expressed in mils (1000th1000^{\text{th}} of an inch). Calculation: CM1000=(diameter in mils)2/1000\frac{\text{CM}}{1000} = (\text{diameter in mils})^2 / 1000.

Cable Types:

  • Type AC (Armored Cable): Flexible metal sheath.

  • Type MC (Metal Clad Cable): Individually insulated conductors in a metallic sheath.

  • Type NM/NMC (Non-Metallic Sheathed Cable): Trade name Romex. Integrated non-metallic outer sheath.

  • Type UF (Underground Feeder): Moisture resistant for direct burial.

  • Type SE/USE: Service Entrance cable.

  • Type FCC (Flat Conductor Cable): Used inside floor surfaces for individual branch circuits.

  • Type MV (Medium Voltage): Rated at 2,0002,000 to 35,000volts35,000\,\text{volts}.

Conduit Types:

  • Rigid Steel Conduit (RSC): Heavy-wall steel (0.117mm0.117\,\text{mm} thick).

  • Intermediate Metal Conduit (IMC): Mid-weight steel (0.071mm0.071\,\text{mm} thick).

  • Electrical Metal Tubing (EMT): Thin-wall steel; not threaded; uses set screws. Not for hazardous areas or embedding in concrete.

Switch Types and Classifications

Switches are categorized by:

  • Duty: Normal Duty (ND), Heavy Duty (HD), or Light Duty (LD).

  • Service: Service switches (main disconnect), Power switches (disconnecting/isolating), and Wiring switches.

  • Wiring Configurations: Single-pole, Three-way (control from 2 points), Four-way (control from 3+ points), and Electrolier (multi-circuit for fixtures).

  • Mechanism: Rotary, Push-button, Toggle/Tumbler.

  • Poles and Throws: Poles are the insulated contact parts; Single Throw (one position closes circuit) vs Double Throw (closes in two positions).

Specialized switches include:

  • Automatic Transfer Switch (ATS): Automatically supplies emergency power upon failure of normal service.

  • Remote Control (RC) Switch: A relay that latches after being operated wireless from a distance.

  • Mercury Switch: Quiet operation using a sealed glass tube of mercury.

  • Time Controlled Switch: Includes a miniature drive motor (timer).

Electrical Regulations and Clearances (PD 1096)

Locational Requirements:

  • Poles and transformer supports must be located no more than 500mm500\,\text{mm} inside from the road right-of-way or property line.

  • Clearance from fire hydrants: minimum 5m5\,\text{m}.

  • Clearance from curbs: minimum 150mm150\,\text{mm}.

Vertical Clearances for Power Lines:

  • Primary Lines: 10m10\,\text{m} from the crown of the pavement when crossing highways; 7.5m7.5\,\text{m} when installed along the side of the road in urbanized areas.

  • Secondary/Neutral/Service Lines: 7.5m7.5\,\text{m} from the crown of the road when crossing; same for sides in urbanized areas.

Clearances for Buildings:

  • Buildings over 15m15\,\text{m} high: A clear zone at least 2m2\,\text{m} wide must be left beginning no more than 2.5m2.5\,\text{m} from the building for fire ladders.

  • Wire horizontal clearance from building surface (300300 to 8,700V8,700\,\text{V}): 1.0m1.0\,\text{m}.

  • Wire vertical clearance from building surface (300300 to 8,700V8,700\,\text{V}): 2.5m2.5\,\text{m}.

  • Service drop horizontal clearance from windows/doors/fire escapes: minimum 1m1\,\text{m}.

  • Service drop vertical clearance above windows: minimum 500mm500\,\text{mm}.

Service Drop Over Roofs:

  • Standard clearance: 2.5m2.5\,\text{m} from the highest point.

  • Exception: If voltage is 300V\leq 300\,\text{V} and roof slope is 1:3\geq 1:3, clearance may be 1m1\,\text{m}.

  • Exception: If 300V\leq 300\,\text{V} and only passing over 1.2m\leq 1.2\,\text{m} of roof overhang for termination, clearance may be 500mm500\,\text{mm}.

Transformer and Vault Specifications

Transformer Vault Construction:

  • Required for expected load demands of 200kVA200\,\text{kVA} or above.

  • Walls and roofs: Reinforced concrete (min 150mm150\,\text{mm}), masonry/brick (min 200mm200\,\text{mm}), or load-bearing CHB (min 300mm300\,\text{mm}).

  • CHB walls must have a coating of cement or gypsum plaster at least 20mm20\,\text{mm} thick.

  • Floor: Concrete (min 100mm100\,\text{mm} thick).

  • Fire Rating: Walls and floor must have a minimum fire resistance of 2.5hours2.5\,\text{hours}.

  • Doorways: Must have a sill at least 100mm100\,\text{mm} high to confine oil.

Transformer Types and Locations:

  • Dry-Type Indoors (112.5kVA\leq 112.5\,\text{kVA}): Minimum separation of 300mm300\,\text{mm} from combustible materials.

  • Dry-Type Indoors (> 112.5\,\text{kVA}): Must be in a fire-resistant room unless separated from combustibles by 1.85m1.85\,\text{m} horizontally and 3.7m3.7\,\text{m} vertically.

  • Askarel-Insulated (> 25\,\text{kVA}): Requires a pressure relief vent.

  • Oil-Insulated (> 35,000\,\text{volts}): Must always be installed in a vault.

Emergency Systems and Maintenance

Emergency systems supply power for exit lighting, fire pumps, fire alarms, and life-support ventilation. Standby systems supply non-safety loads like water treatment or industrial processes.

Performance Standards:

  • Transition time for hospitals from normal to emergency power must not exceed 10seconds10\,\text{seconds}.

  • Storage batteries must be able to maintain at least 90%90\,\%  of system voltage for the total emergency load for at least 0.5hours0.5\,\text{hours}.

  • Emergency wiring must be kept entirely independent of all other wiring and raceways, except within transfer switches or emergency fixtures supplied from two sources.

Maintenance:

  • Systems must be tested periodically under the schedule of authority having jurisdiction.

  • A written record of all tests and maintenance must be kept.

  • Branch circuit overcurrent devices in emergency circuits must be accessible to authorized persons only.