Module 1: Power Supply - Batteries & Fault Finding
Module 1: Power Supply - Overview
- Focuses on fault finding techniques and fundamentals related to DC power supplies and battery systems.
- Encompasses cell classification, diagnostic and testing instrumentation, charging methods, and practical advantages of direct current storage units.
Types of Battery Cells
- Lead Acid Cells: Secondary rechargeable energy storage cells that use lead plates and electrolyte.
- Nickel Cadium Cells: Secondary cells using nickel hydroxide and cadmium compounds as electrodes (spelled as Nickel cadium cells).
- Alkaline Cells: Primary or secondary battery cells utilizing an alkaline electrolyte (such as potassium hydroxide).
Instruments Used for Testing Different Cells
- Voltmeter: Instrument used to measure terminal voltage and electrical potential difference across cells.
- Ammeter: Instrument used to measure current flow during battery charge or discharge testing.
- Hydrometer: Specialized instrument used to measure the specific gravity of liquid electrolytes (such as sulfuric acid in lead-acid cells) to evaluate state of charge.
- Cadmium Testing Electrode: Reference testing electrode inserted into electrolyte to measure individual plate potentials within a cell.
- Zinc Testing Electrode: Reference testing electrode used for evaluating cell plate status and chemical conditions.
Methods of Charging Batteries
- Constant Current Charging: Charging method in which a steady, fixed electrical current is applied to the battery throughout the charging cycle while terminal voltage varies.
- Constant Voltage Charging: Charging technique where a steady voltage is maintained across the battery terminals, causing current flow to taper off as the battery reaches full charge.
- Current-Voltage Control Charging: Hybrid charging regime that limits initial current and regulates final voltage to safely charge the battery without overheating or overcharging.
- Fast Charging: High-current charging technique engineered to restore electrical capacity within a significantly shortened timeframe.
- Boost Charging: High-rate charging applied for a short duration to rapidly boost charge state or equalize cell potentials.
Advantages of Storage DC Batteries
- Portable Source of Electric Power: Enables mobile and standalone power operation without dependency on continuous AC main connections.
- High Short-Term Power Delivery: Can provide large amount of power for a short period of time.
- Low-Rate Extended Recharging: Can be recharged at a low rate for an extended amount of time to ensure long service life and safety.
- Reliability: Highly reliable power source under stable operational conditions.
- Pure DC Output: Functions as a source of pure DC for laboratory use, providing smooth continuous voltage free from ripple noise or rectification artifacts.