Module 1: Power Supply - Batteries & Fault Finding

Module 1: Power Supply - Overview

  • Focuses on fault finding techniques and fundamentals related to DC power supplies and battery systems.
  • Encompasses cell classification, diagnostic and testing instrumentation, charging methods, and practical advantages of direct current storage units.

Types of Battery Cells

  • Lead Acid Cells: Secondary rechargeable energy storage cells that use lead plates and electrolyte.
  • Nickel Cadium Cells: Secondary cells using nickel hydroxide and cadmium compounds as electrodes (spelled as Nickel cadium cells).
  • Alkaline Cells: Primary or secondary battery cells utilizing an alkaline electrolyte (such as potassium hydroxide).

Instruments Used for Testing Different Cells

  • Voltmeter: Instrument used to measure terminal voltage and electrical potential difference across cells.
  • Ammeter: Instrument used to measure current flow during battery charge or discharge testing.
  • Hydrometer: Specialized instrument used to measure the specific gravity of liquid electrolytes (such as sulfuric acid in lead-acid cells) to evaluate state of charge.
  • Cadmium Testing Electrode: Reference testing electrode inserted into electrolyte to measure individual plate potentials within a cell.
  • Zinc Testing Electrode: Reference testing electrode used for evaluating cell plate status and chemical conditions.

Methods of Charging Batteries

  • Constant Current Charging: Charging method in which a steady, fixed electrical current is applied to the battery throughout the charging cycle while terminal voltage varies.
  • Constant Voltage Charging: Charging technique where a steady voltage is maintained across the battery terminals, causing current flow to taper off as the battery reaches full charge.
  • Current-Voltage Control Charging: Hybrid charging regime that limits initial current and regulates final voltage to safely charge the battery without overheating or overcharging.
  • Fast Charging: High-current charging technique engineered to restore electrical capacity within a significantly shortened timeframe.
  • Boost Charging: High-rate charging applied for a short duration to rapidly boost charge state or equalize cell potentials.

Advantages of Storage DC Batteries

  • Portable Source of Electric Power: Enables mobile and standalone power operation without dependency on continuous AC main connections.
  • High Short-Term Power Delivery: Can provide large amount of power for a short period of time.
  • Low-Rate Extended Recharging: Can be recharged at a low rate for an extended amount of time to ensure long service life and safety.
  • Reliability: Highly reliable power source under stable operational conditions.
  • Pure DC Output: Functions as a source of pure DC for laboratory use, providing smooth continuous voltage free from ripple noise or rectification artifacts.