Mine Gases: Origin, Occurrence, Effects, and Detection

Threshold Limit Values (TLVs)

  • TLVs refer to the estimated exposure levels of chemical substances considered safe for workers over a typical workday and throughout their careers, without causing harmful health effects.

  • These values are determined based on available data on the substance's toxicity in humans or animals, as well as the current reliability and precision of sampling and analysis techniques.

TLV Units and Basis

  • TLV for chemical substances is defined as a concentration in air, typically for inhalation or skin exposure.

  • Units:

    • Gases: ppmppm

    • Particulates (dust, smoke, mist): mg/m3\text{mg/m}^3

  • TLVs are based on available information from industrial experience, may vary from substance to substance; list is updated periodically.

Time-Weighted Average (TWA)

  • TWA expresses exposure standards as a concentration averaged over an entire 8 hour8\text{ hour} working day.

  • Excursions above the TWA are permitted provided they are compensated by equivalent excursions below the standard during the working day.

  • Some substances can cause acute health effects even after brief high concentrations; excursions above the TWA should be restricted.

  • Formula (typical definition):
    TWA=18 h08 hC(t)dt.\text{TWA} = \frac{1}{8\ \text{h}} \int_{0}^{8\ \text{h}} C(t) \, dt.

Short-Term Exposure Limit (STEL)

  • STEL is expressed as an airborne concentration averaged over a period of 15 minutes15\ \text{minutes}.

  • This short-term concentration should not be exceeded at any time during a normal 8\hour working day.

  • Workers should not be exposed at the STEL concentration continuously for longer than 15 minutes15\ \text{minutes}, or for more than four such periods per working day.

  • A minimum of 60 minutes60\ \text{minutes} should be allowed between successive exposures at the STEL concentration.

Carbon Dioxide (CO₂)

  • Origin:

    • Oxidation

    • Combustion of substances containing coal: fossil fuels, wood, plastic, oil, etc.

    • Explosions of firedamp and dust.

    • Volcanic activity or release from limestone during blasting operations.

    • Human breath.

  • Effect:

    • Not usually a problem when mine workings are well ventilated.

    • Heavier than air; will lie in lower areas of a mine or in old, disused roadways.

    • Easy to detect at very high concentrations (around 10%10\%) because it causes irritation in the nose and eyes.

CO₂ Concentration Effects (Symptoms)

  • As concentration increases, lung ventilation increases:

    • 0.5%0.5\%: breathe deeper and faster

    • 3%3\%: double lung ventilation

    • 5%5\%: ~300\%+ increase in respiratory rate

    • 10%10\%: can be tolerated for only a few minutes

    • 18%18\%: death

Nitrogen (N₂)

  • Characteristics: Colorless, odorless, and tasteless.

  • Occurrence:

    • From the decomposition of organic substances

    • Blasting with explosives

    • Emission from strata

  • Effect:

    • No harmful effect on the human system by itself

    • At higher concentrations, leads to oxygen deficiency with physiological effects.

Methane (Fire Damp, CH₄)

  • Characteristics: Colorless, odorless, and soluble in water.

  • Occurrence:

    • In coal mines and sometimes in tunnels passing through carbonaceous shales

    • Occasionally recorded in some metalliferous mines (gold, copper, silver, lead, tin, zinc, sulfur, iron, etc.)

    • Largely retained in higher-rank coal like anthracite

    • High-rank coal: methane; Low-rank coal: carbon-dioxide

  • Effect:

    • Firedamp is very dangerous within explosive limits; a simple spark can lead to a big explosion.

    • Emission rate can vary:
      24 cfm/ft2fresh coal face exposedor40400 cfm for gassy mines.2\text{–}4\ \text{cfm/ft}^2\,\text{fresh coal face exposed} \quad \text{or} \quad 40\text{–}400\ \text{cfm for gassy mines}.

    • Explosive range: 5%CH415%.5\% \leq \text{CH}_4 \leq 15\%.

Carbon Monoxide (CO)

  • Toxicity: CO is highly toxic; “whitedamp” arises from carboxyhemoglobin (COHb) formed with hemoglobin.

  • Symptoms: noticeable effects at 5%10%5\%\text{–}10\% COHb; death at 70%80%70\%\text{–}80\% COHb.

  • TLV-TWA: 50 ppm50\ \text{ppm} (0.005%0.005\% )

  • TLV-STEL: 400 ppm400\ \text{ppm} (0.04%0.04\%)

  • Case Study: Monongah Mine Disaster

Self-Rescuers

  • Rationale: Due to risks of carbon monoxide in underground fires, miners must wear a self-rescuer.

  • Configuration: Self-rescuer is contained in a small metal case carried on miners’ belts.

  • Usage: After a fire, open the case to reveal a mouthpiece and breathing apparatus.

  • Mechanism: Within the apparatus are chemicals that convert poisonous CO into CO₂.

  • Duration: The self-rescuer lasts for about 1.5 hours.1.5\ \text{hours}.

  • Visual: A self-rescuer in its metal case, and one out of the case being worn as a breathing aid.

Mine Gas Detection: Flame Safety Lamps

  • Principle: The flame safety lamp concept was introduced by Sir Humphrey Davy in 18151815.

  • Bonnet: protects the wire gauge from damage due to external heat.

  • Glass: thickness around 45 mm4-5\ \text{mm} to withstand shock pressure.

  • Brass pillar: bonnet rests on the pillar.

  • Gauge: made of copper wire.

  • Detection capabilities: methane, deficiency of oxygen, presence of CO₂.

Flame Safety Lamps: Operation and Safety Practices

  • Lamps can detect air with reduced oxygen. The flame will go out when O₂ concentration reaches about 16%16\% or less, and people are affected at about 17%17\% O₂ or less.

  • Deputies in mines carry flame safety lamps when investigating poorly ventilated workings and monitor the flame.

  • If a lamp held low goes out, they move quickly back to a fresh air base.

Flame Lamps Testing and Modern Detectors

  • A very small testing flame shows a triangular blue gas cap if high quantities of methane are present in the air.

  • Although flame safety lamps are still used today to test for gas, multi-purpose Solaris detectors are also used.

Mine Gas Detection: Catalytic Oxidation Detectors

  • Mostly used for methane and carbon monoxide.

  • Principle: measure either the change in resistance in a Wheatstone bridge or the heat generated during the oxidation process.

  • Catalysts: Platinum has been used for its stable temp-resistance characteristics at 900-1000C900\text{-}1000^{\circ}\text{C}; available since the 1950s.

Optical Detection Detectors

  • Two main types: O₂, CO, H₂S, NOx detection.

  • Infrared detector: different gases absorb light at specific wavelengths; concentration determined by measuring absorption by passing light through the gas mixture.

  • Interferometer: different gases have different refractive indices; concentration determined by measuring the difference in light velocity between gas and air.