Pharmaceutical Pre-formulation

Overview

  • Preformulation: early stage of drug development focused on evaluating the physicochemical properties of potential drug candidates. This information is crucial for designing the final dosage form.

  • Characterization is essential for assessing:

    • Efficacy

    • Physicochemical stability

    • Bioavailability

    • Excipient interactions


Drug Selection in Discovery Phase

  • Multiple candidates may target the same biological site.

  • Efficacy alone is insufficient; consider:

    • Solubility

    • Stability

    • Bioavailability

    • Drug-excipient interactions


Key Preformulation Parameters

1. Solubility

  • FIRST parameter assessed

  • Target values:

    • IV/oral liquids: > 1 mg/mL

    • Oral solids: > 10 mg/mL

    • Poor solubility: < 1 mg/mL → salts, cocrystals, solid dispersions, micronization

Assay Method
  • UV Spectroscopy (primary)

    • Requires chromophore

    • Beer-Lambert's Law

  • HPLC: Quantitative and qualitative analysis


2. Assay Development

  • Initial step: Small drug amount used

  • Uses saturated solutions to determine:

    • Solubility

    • log P (after adding octanol)

  • Early formulation (IV/oral liquids) informs:

    • Dose

    • Bioavailability

    • Toxicity


3. Melting Point & Enthalpy of Fusion

  • Measured via DSC (Differential Scanning Calorimetry)

    • ENDOTHERMIC PEAK = MELTING

    • AUC = Enthalpy of fusion

      • Low AUC → high solubility

  • Solid form affects properties:

    • Polymorphs

    • Amorphous (no MP, variable ΔHf)


4. pKa and Ionization

  • 60% of drugs ionize between pH 2–12

  • Affects solubility in different GI pH environments

Henderson-Hasselbalch Equation
  • Predicts ionization from pKa and pH

  • IONISED form → MORE SOLUBLE

  • UNIONISED form → MORE PERMEABLE

Measurement
  • Potentiometric titration (primary)

  • Also: Conductivity, Spectroscopy


5. Dissolution Rate

  • Not the same as solubility (rate ≠ extent)

  • Noyes-Whitney equation governs dissolution

Intrinsic Dissolution Rate (IDR)
  • Ideal: > 1 mg/cm²/min

  • Controlled test where SURFACE AREA IS CONSTANT

  • Measured by rotating compact disc in dissolution medium


6. Partition Coefficient (Log P)

  • Measures lipophilicity (unionized drugs only)

  • Reflects drug’s ability to cross lipid membranes

Methods
  • Shake Flask

  • TLC

  • HPLC


7. Salt Formation

  • Enhances solubility and dissolution

  • Formed when:

    • Weak acid + Strong base

    • Weak base + Strong acid

    • Drug pKa > 5

Salt Selection Criteria
  • ΔpKa > 3 for stable salt

    • 0–3: uncertain

    • < 0: cocrystals

Salt Formers
  • 1st Class: Physiological ions (e.g. Na⁺, HCl)

  • 2nd Class: Non-natural but common (e.g. mesylates)

  • 3rd Class: Rare, used in special cases


8. Salt Screening

  • Microwell plate: 0.5 mg drug + counter-ion

  • Crystal analysis:

    • XRPD → polymorphs

    • DSC, HSM → melting, thermal properties

    • TGA, DVS → hydration/hygroscopicity


9. Hygroscopicity

  • Tendency to absorb water

  • Impacts flowability, chemical stability

  • Salts more hygroscopic than free base/acid

  • Measurement:

    • DVS

    • TGA

    • Karl Fischer titration


10. Polymorphism

  • Different crystal forms of same drug

  • Affects:

    • Melting point

    • Solubility

    • Bioavailability

    • Processability (e.g. Paracetamol I vs II)

  • Detection: XRPD, DSC


11. Bulk Powder Properties

  • Particle size/shape: Light microscope, SEM

  • Flow properties:

    • Angle of repose

    • Carr’s index

    • Hausner’s ratio

  • Compaction:

    • Most drugs have poor compressibility → need excipients


Summary Table: Molecular Properties & Techniques

Property

Assay

Requirement

Solubility

UV

Chromophore

pKa

UV, Potentiometric titration

Acid/base groups

log P / log D

UV, TLC, HPLC

Chromophore

Hygroscopicity

DVS, TGA

None

Stability (e.g., hydrolysis, photolysis, oxidation)

HPLC + storage studies

None