Phase Equilibrium & Flas Calculations

Vapor-Liquid Equilibrium (VLE) Diagrams

  • VLE Diagram Types:
    • Pxy (Pressure-Composition): Assumes a constant temperature.
    • Txy (Temperature-Composition): Assumes a constant pressure.

Bubble and Dew Points

  • Definitions:

    • Dew Line: Represents the first point of liquid introduced into an all-gas system.
    • Bubble Line: Represents the first point of gas introduced into an all-liquid system.
  • Phase Envelope:

    • Encountering either the bubble or dew line places the system in the phase envelope.
    • Position in Diagrams:
    • In a Txy Diagram, the dew line is above the bubble line (higher temperature is vapor phase).
    • In a Pxy Diagram, the bubble line is above the dew line (higher pressure supports liquid phase).

Class Summary and Prior Work

  • Previous Class Discussions:

    • Spent time generating Txy and Pxy diagrams with corresponding XY curves.
    • Discoveries: The bubble point curve and dew point line produce similar curves on the XY plot as long as the XY relationship is maintained.
  • Homework Focus: Majority aligns with Friday’s class work on VLE diagrams (80% of homework).

Ideal Mixtures and Correlations

  • Ideal Mixtures:
    • Ideal behavior is assumed for most examples in this course.
    • Key Model:
    • Distribution Coefficient (K): Relates the vapor and liquid compositions of a component.
    • Raoult’s Law:
    • For ideal mixtures: Yi=XiPisatY_i = X_i P_i^{sat}
    • Where:
      • YiY_i: Mole fraction in vapor
      • XiX_i: Mole fraction in liquid
      • PisatP_i^{sat}: Saturation pressure of component i.

Flash Calculations

  • Definition of Flash Units:

    • Flash units are single-stage distillation columns operating based on boiling points for vapor-liquid separation.
  • Operational Principles:

    • Mixtures are fed into the flash unit at specific temperature and pressure conditions.
    • Either the temperature is increased or pressure is reduced, leading to phase separation into vapor and liquid.
  • Equilibrium:

    • Vapor (B) is rich in volatile components; liquid (L) is rich in less volatile components.

Operational Characteristics of Flash Units

  • System Type:

    • Open system with mass transfer (flows in and out).
    • Steady-state conditions (no accumulation in the unit), rigid walls (volume remains constant).
  • Energy Balance:

    • When changing temperature or pressure, an energy balance must be conducted, accounting for heat duty.

Information and Problem-Solving Steps

  • Data Provided:

    • Molar flow rates and compositions of the feed.
    • Operating conditions (flash pressure and temperature).
  • Goals of Flash Calculations:

    • Calculate the molar flows for both vapor and liquid streams as well as their compositions.
  • Types of Flash Calculation Problems:

    1. Given flash temperature and flash pressure, calculate vapor and liquid amounts and compositions.
    2. Given one stream's composition, solve for operating temperature and pressure.

Species Mass Balances

  • Mass Balances Equation:

    • Total system balance: F=L+VF = L + V, where F = total feed, L = liquid flow, V = vapor flow.
  • Independent Equations:

    • If n components:
    • Can write n + 1 equations.
    • Only n of them are independent due to overall mass balance.
  • Equilibrium Condition:

    • For binary mixtures, write Raoult's Law for each component.
    • Yi=KiXiY_i = K_i X_i, where Ki=PisatPK_i = \frac{P_i^{sat}}{P}.

Example Walkthrough

  • Flash Calculation Example:

    • Mixture: Benzene and Para-xylene; Equimolar feed of 50% each.
    • Reaction Conditions: Feed at 30°C and 1 bar, determine results at 107°C still at 1 bar.
  • Heats of Vaporization:

    • Heat duty must be positive due to energy input for vaporization.
  • Heat Duty Calculation:

    • Use energy balance equation that consists of the heat leaving the unit through vapor and liquid and the heat entering through the feed, formatted accordingly.

Example Methods and Calculations

  • Use Antoine’s Equation for saturation pressure calculations.
  • Watson's Equation for finding latent heat changes at specified temperatures (critical temp calculations).

Group Project Considerations

  • Split tasks effectively among members: can include areas for diagram generation, flash calculations, report organization, etc.

  • Collaborative work is encouraged for group project delivery and integration of respective outcomes.

Closing and Next Steps

  • Time allocated for team discussions on project distribution.
  • Class ends with availability for questions on spreadsheet-related calculations and flash calculations.