2.4 production, productivity and efficiency
Production | Total amount of output produced in a time period |
Productivity | Output per input per hour |
Job production | One single product is made at one time |
Batch production | Used when a business wants to make more than one item at a time and goods are made in batches. This means that they can be switched over to make something different |
Flow production | Using production lines with continuous movements of items through the process |
Cell production | Dividing up production into separate self-contained areas that are responsible for a section of work |
Quality of inputs | High skilled/ high quality labour or high quality machinery increases productivity making it very high. Highly skilled workers are more trained and therefore faster than lesser trained workers |
Motivation | If the motivation is high then they’re much more likely to be productive. This is because they will be more driven to producing much more quality products in a faster amount of time but higher motivated staff may be more expensive |
Investment | Changes in technology may result in increasing productivity of production. This could be because the production process has been mechanised- robots can work 24/7 contrasting to workers. Results in high levels of unemployment which may damage the business’s reputation |
The role of management | Focus on production not productivity as most managers think about short term gain vs reorganising the workforce to increase efficiency |
Boosting productivity when markets are static | If demand is not increasing, the management introduce a more efficient way of working leading to job cuts as fewer employees will be needed to produce the same amount |
Efficiency | Reducing the amount of wasted inputs |
Quality of inputs | High quality of inputs e.g. skilled staff mean that they are better at their job this will reduce the amount of waste produced as fewer mistakes are made. Also quality of goods is also likely to increase as skilled workers can make goods faster |
Production | Lean production approach to management helps to reduce unnecessary waste. This reduces the cost caused by waste and increases efficiency |
Management of staff | Better organised staff= improvement in coordination of the business. Less time is likely to be wasted resulting in a reduction in costs and increased efficiency |
Labour intensive | Many employees are needed to produce products. The labour costs will form a high % of total costs. It has a low financial barrier to enter |
Capital intensive | A large % of total costs are tied up in fixed costs of purchasing and operating machinery. It has a high financial barrier to enter |
Capacity utilisation | % of total capacity that is being achieved in a given period Current output/ maximum output x 10 |
Optimum level of capacity | the best level of capacity utilisation 90% because fixed costs are low and can cope with maintenance, training and new orders etc. |
Fixed costs | expenses like rent, salaries, utilities etc. |
Stock control | Control of the flow of stock in a business |
Maximum level | Max level a business wants or can hold |
Re-order level | Trigger point so that businesses know when to order next supply |
Lead time | Amount of time between ordering and receiving stock |
Minimum stock level | Minimum amount of product the business would want to hold in stock (more than 0= buffer) |
Buffer stock | Amount of stock held as contingency in case of delay from suppliers |
JIT Just In Time | Business doesn’t hold any components or parts of a product and orders them to be delivered the same day |
Waste minimisation | Set of processes/ practices intended to reduce the amount of waste produced |
Lean production | Production where the aim is to reduce the resources used: time, labour, capital, raw materials, space in factories |
Quality | How well a product or service does what it is intended and designed to do |
Quality control | Concerned with checking and reviewing work that has already been done- about detecting faulty output |
Quality assurance | Approach that aims to achieve quality by organising every process to get the product right first time and prevent mistakes from happening |
Total Quality Management (TQM) | Two systems of quality assurance that must be adapted to each business to ensure that each worker is responsible for quality |
Quality circles | An approach to quality management where groups of employees meet regularly to identify potential improvements and resolve quality issues |
Continuous improvement (Kaizen) | A approach of continuously introducing small incremental changes in a business in order to improve quality and/or efficiency |
Production | Total amount of output produced in a time period |
Productivity | Output per input per hour |
Job production | One single product is made at one time |
Batch production | Used when a business wants to make more than one item at a time and goods are made in batches. This means that they can be switched over to make something different |
Flow production | Using production lines with continuous movements of items through the process |
Cell production | Dividing up production into separate self-contained areas that are responsible for a section of work |
Quality of inputs | High skilled/ high quality labour or high quality machinery increases productivity making it very high. Highly skilled workers are more trained and therefore faster than lesser trained workers |
Motivation | If the motivation is high then they’re much more likely to be productive. This is because they will be more driven to producing much more quality products in a faster amount of time but higher motivated staff may be more expensive |
Investment | Changes in technology may result in increasing productivity of production. This could be because the production process has been mechanised- robots can work 24/7 contrasting to workers. Results in high levels of unemployment which may damage the business’s reputation |
The role of management | Focus on production not productivity as most managers think about short term gain vs reorganising the workforce to increase efficiency |
Boosting productivity when markets are static | If demand is not increasing, the management introduce a more efficient way of working leading to job cuts as fewer employees will be needed to produce the same amount |
Efficiency | Reducing the amount of wasted inputs |
Quality of inputs | High quality of inputs e.g. skilled staff mean that they are better at their job this will reduce the amount of waste produced as fewer mistakes are made. Also quality of goods is also likely to increase as skilled workers can make goods faster |
Production | Lean production approach to management helps to reduce unnecessary waste. This reduces the cost caused by waste and increases efficiency |
Management of staff | Better organised staff= improvement in coordination of the business. Less time is likely to be wasted resulting in a reduction in costs and increased efficiency |
Labour intensive | Many employees are needed to produce products. The labour costs will form a high % of total costs. It has a low financial barrier to enter |
Capital intensive | A large % of total costs are tied up in fixed costs of purchasing and operating machinery. It has a high financial barrier to enter |
Capacity utilisation | % of total capacity that is being achieved in a given period Current output/ maximum output x 10 |
Optimum level of capacity | the best level of capacity utilisation 90% because fixed costs are low and can cope with maintenance, training and new orders etc. |
Fixed costs | expenses like rent, salaries, utilities etc. |
Stock control | Control of the flow of stock in a business |
Maximum level | Max level a business wants or can hold |
Re-order level | Trigger point so that businesses know when to order next supply |
Lead time | Amount of time between ordering and receiving stock |
Minimum stock level | Minimum amount of product the business would want to hold in stock (more than 0= buffer) |
Buffer stock | Amount of stock held as contingency in case of delay from suppliers |
JIT Just In Time | Business doesn’t hold any components or parts of a product and orders them to be delivered the same day |
Waste minimisation | Set of processes/ practices intended to reduce the amount of waste produced |
Lean production | Production where the aim is to reduce the resources used: time, labour, capital, raw materials, space in factories |
Quality | How well a product or service does what it is intended and designed to do |
Quality control | Concerned with checking and reviewing work that has already been done- about detecting faulty output |
Quality assurance | Approach that aims to achieve quality by organising every process to get the product right first time and prevent mistakes from happening |
Total Quality Management (TQM) | Two systems of quality assurance that must be adapted to each business to ensure that each worker is responsible for quality |
Quality circles | An approach to quality management where groups of employees meet regularly to identify potential improvements and resolve quality issues |
Continuous improvement (Kaizen) | A approach of continuously introducing small incremental changes in a business in order to improve quality and/or efficiency |