Gas Piping System Notes

Gas Piping System Materials & Installation Considerations

2015 International Fuel Gas Code – Chapter 4

  • Sizing (402…)
  • Pipe Materials
  • Installation
  • Testing
    • 402.4.1 – Longest Length Method
    • 402.4.2 – Branch Length Method
    • 402.4.3 – Hybrid pressure
    • 402.6 – 5 psi maximum indoor pressure except when…
      • Welded Fittings
      • In a Ventilated Chase
      • Industrial / Agricultural applications
      • Temporary installations for construction
      • LP gas up to 20 psi
  • Indoor gas piping systems are typically:
    • 7” WC
    • 2 psi – (may need special permission from gas utility)
    • 5 psi – (may need special permission from gas utility)

Pipe Sizing Methods

  • Longest Length Method: All pipe sections are sized using the 80-foot column.
  • Branch Length Method: (Refer to specific tables for sizing based on length and flow rate).
    • Example: Table 402.4(2) for Schedule 40 Metallic Pipe.

Pipe Materials (403.4…)

  • Cast Iron – NO
  • Wrought Iron – YES
  • Steel (Black Steel)
  • Copper
  • Aluminum
  • Corrugated Stainless Steel Tubing (CSST)
  • Plastic (Polyethylene)

Fittings (403.9…)

  • Steel:
    • Threaded joints with joint compound, Flanges, Welded
  • Copper:
    • Threaded joints with joint compound, Flanges, Welded, Press Fittings
  • Aluminum:
    • Brazed, Flared, Press Fittings
  • CSST:
    • Brazed, Flared, Press Fittings
  • Plastic:
    • Threaded connectors
    • Heat Fusion

Installation (404…)

  • Do not run gas piping through ducts, chimneys, elevator shaft, etc.
  • Concealed piping inside solid walls or solid partitions is prohibited unless in a chase or casing.
  • In concealed locations only with threaded fittings, brazed fittings, welded fittings, or specially listed fittings.
  • 404.12 - Can run gas piping underground – minimum 12” bury.
  • 404.12 - Can run gas piping underground to an individual outside appliance at 8” bury and if not susceptible to damage.
  • 404.14 - Don’t run gas piping under a building! If you must, then run it in a sleeve open to the outdoors.
  • 404.6 - Underground penetrations of foundations prohibited.
  • CSST – Must be protected from damage (Shield Plates 404.7.3)
  • CSST – Must be bonded to the electrical grounding system.
  • 404.17 - Plastic Pipe (Polyethylene, PE)
    • Outdoors underground only
    • Not within or under any building or slab
    • Not more than 100 psi.
    • Must be installed with a yellow 18ga tracer wire

Medium Pressure Regulators (MP Regulators) – 410.1

  • Must be accessible
  • Protected from physical damage
  • Where located indoors, the regulator must be vented to the outdoors OR Equipped with a leak-limiting device.

Sediment Trap (408.4)

  • A sediment trap shall be installed downstream of the appliance shutoff valve as close to the inlet of the appliance as practical.
  • The sediment trap shall be either a tee fitting having a capped nipple of any length installed vertically in the bottommost opening of the tee.
  • Exceptions: Illuminating appliances, ranges, clothes dryers, decorative vented appliances for installation in vented fireplaces, gas fireplaces and outdoor grills need not be so equipped.

Testing (406…)

  • 406.4.1
    • 11/21-1/2 x the design pressure.
    • Minimum 3 psi test
  • With air, nitrogen, carbon dioxide, or inert gas. (406.2)
  • Hold for 1/21/2 hour per 500 cubic foot of pipe volume or
  • 10 minutes minimum
  • Any loss in pressure indicates a leak and must be corrected and re-tested.

Combustion Air

  • Fuel-burning equipment requires supply air for combustion and ventilation of the space.
  • Protects not just equipment operation, but more importantly protects occupants against oxygen depletion and buildup of gasses.
  • Supply air sources: Outdoor Air, Indoor Air, Mechanical Supply

Combustion Air Methods

  • Two Openings Method
    • Openings sized and located in accordance with Sections 304.6, 304.6.1
  • Single High Opening Method
    • Openings sized and located in accordance with Sections 304.6, 304.6.2
  • Indoor Air
    • Standard Method Sections 304.5, 304.5.1
    • Calculate required volume 50 ft² per 1000 Btu
    • Known Air Infiltration Rate Method Sections 304.5, 304.5.2
    • Calculate required volume for other than fan-assisted appliances Equation 3.1
    • Calculate the required volumes for fan-assisted appliances Equation 3.2
  • Combination Indoor/Outdoor Air
    • Determine indoor volume ratio and outdoor opening(s) size in accordance with Section 304.7
  • Engineered System
    • Approval required in accordance with Section 304.8
  • Mechanical Supply
    • Air flow rate and system design in accordance with Sections 304.9 through 304.9.3

Indoor Air

  • 50 cubic feet per 1,000 Btu/h input needed
  • High/low openings within 12 inches of ceiling/floor
  • Opening area of 1 sq. in. per 1,000 Btu/h each

Outdoor Air

  • High/low openings within 12 inches of ceiling/floor
  • Opening area of 1 sq. in. per 2,000 Btu/h each if horizontal
  • Opening area of 1 sq. in. per 4,000 Btu/h each if horizontal