Gas Piping System Materials & Installation Considerations
2015 International Fuel Gas Code – Chapter 4
Sizing (402…)
Pipe Materials
Installation
Testing
402.4.1 – Longest Length Method
402.4.2 – Branch Length Method
402.4.3 – Hybrid pressure
402.6 – 5 psi maximum indoor pressure except when…
Welded Fittings
In a Ventilated Chase
Industrial / Agricultural applications
Temporary installations for construction
LP gas up to 20 psi
Indoor gas piping systems are typically:
7” WC
2 psi – (may need special permission from gas utility)
5 psi – (may need special permission from gas utility)
Pipe Sizing Methods
Longest Length Method: All pipe sections are sized using the 80-foot column.
Branch Length Method: (Refer to specific tables for sizing based on length and flow rate).
Example: Table 402.4(2) for Schedule 40 Metallic Pipe.
Pipe Materials (403.4…)
Cast Iron – NO
Wrought Iron – YES
Steel (Black Steel)
Copper
Aluminum
Corrugated Stainless Steel Tubing (CSST)
Plastic (Polyethylene)
Fittings (403.9…)
Steel:
Threaded joints with joint compound, Flanges, Welded
Copper:
Threaded joints with joint compound, Flanges, Welded, Press Fittings
Aluminum:
Brazed, Flared, Press Fittings
CSST:
Brazed, Flared, Press Fittings
Plastic:
Threaded connectors
Heat Fusion
Installation (404…)
Do not run gas piping through ducts, chimneys, elevator shaft, etc.
Concealed piping inside solid walls or solid partitions is prohibited unless in a chase or casing.
In concealed locations only with threaded fittings, brazed fittings, welded fittings, or specially listed fittings.
404.12 - Can run gas piping underground – minimum 12” bury.
404.12 - Can run gas piping underground to an individual outside appliance at 8” bury and if not susceptible to damage.
404.14 - Don’t run gas piping under a building! If you must, then run it in a sleeve open to the outdoors.
404.6 - Underground penetrations of foundations prohibited.
CSST – Must be protected from damage (Shield Plates 404.7.3)
CSST – Must be bonded to the electrical grounding system.
404.17 - Plastic Pipe (Polyethylene, PE)
Outdoors underground only
Not within or under any building or slab
Not more than 100 psi.
Must be installed with a yellow 18ga tracer wire
Medium Pressure Regulators (MP Regulators) – 410.1
Must be accessible
Protected from physical damage
Where located indoors, the regulator must be vented to the outdoors OR Equipped with a leak-limiting device.
Sediment Trap (408.4)
A sediment trap shall be installed downstream of the appliance shutoff valve as close to the inlet of the appliance as practical.
The sediment trap shall be either a tee fitting having a capped nipple of any length installed vertically in the bottommost opening of the tee.
Exceptions: Illuminating appliances, ranges, clothes dryers, decorative vented appliances for installation in vented fireplaces, gas fireplaces and outdoor grills need not be so equipped.
Testing (406…)
406.4.1
1−1/2 x the design pressure.
Minimum 3 psi test
With air, nitrogen, carbon dioxide, or inert gas. (406.2)
Hold for 1/2 hour per 500 cubic foot of pipe volume or
10 minutes minimum
Any loss in pressure indicates a leak and must be corrected and re-tested.
Combustion Air
Fuel-burning equipment requires supply air for combustion and ventilation of the space.
Protects not just equipment operation, but more importantly protects occupants against oxygen depletion and buildup of gasses.
Supply air sources: Outdoor Air, Indoor Air, Mechanical Supply
Combustion Air Methods
Two Openings Method
Openings sized and located in accordance with Sections 304.6, 304.6.1
Single High Opening Method
Openings sized and located in accordance with Sections 304.6, 304.6.2
Indoor Air
Standard Method Sections 304.5, 304.5.1
Calculate required volume 50 ft² per 1000 Btu
Known Air Infiltration Rate Method Sections 304.5, 304.5.2
Calculate required volume for other than fan-assisted appliances Equation 3.1
Calculate the required volumes for fan-assisted appliances Equation 3.2
Combination Indoor/Outdoor Air
Determine indoor volume ratio and outdoor opening(s) size in accordance with Section 304.7
Engineered System
Approval required in accordance with Section 304.8
Mechanical Supply
Air flow rate and system design in accordance with Sections 304.9 through 304.9.3
Indoor Air
50 cubic feet per 1,000 Btu/h input needed
High/low openings within 12 inches of ceiling/floor
Opening area of 1 sq. in. per 1,000 Btu/h each
Outdoor Air
High/low openings within 12 inches of ceiling/floor
Opening area of 1 sq. in. per 2,000 Btu/h each if horizontal
Opening area of 1 sq. in. per 4,000 Btu/h each if horizontal