Assembly Fundamentals

Assemblies Overview

  • Parts combine into assemblies; assemblies are used to create drawings.

  • Assemblies can include multiple part files and subassemblies.

  • Subassemblies allow for modular design, team collaboration, or integrating external components.

  • Subassemblies are rigid by default in an assembly; change their property to 'resolve as flexible' for movement.

Design Principles

  • Design for Manufacturing (DFM): Reduce difficulty, time, and labor for assembly.

  • Design for Disassembly (DFD): Crucial for recycling, remanufacturing, and refurbishing.

Exploded Views & Drawings

  • Create exploded views for engineering drawings.

  • Best practices:

    • Ensure balloon lines are clear and do not cross other parts or lines.

    • Maintain space between components.

    • Explode components in a maximum of 22 directions to avoid confusion.

Assembly Best Practices (SolidWorks)

  • File Management: Save all parts for an assembly in a single folder (use naming conventions, not separate folders for subassemblies, to improve load times).

  • Component Insertion:

    • Strategically choose the first component to insert; its origin can define the assembly's origin when placed without moving it and clicking the green check.

    • Align the main planes (Front,Top,RightFront, Top, Right) of the first part with the assembly's main planes.

  • Mates:

    • Similar to sketch relations (coincident, parallel, perpendicular, tangent).

    • Concentric Mates: Utilize the 'lock rotation' option for fasteners (e.g., rivets, screws, bolts, nuts) to prevent unintended movement and vibration.

  • Definition Status:

    • A minus sign (-) indicates an under-defined component.

    • An 'f' indicates a fixed component.

    • Under-definition is acceptable if the component is intended to move; otherwise, components must be fully defined.

  • Sharing: Always save an assembly as a 'Pack and Go' file to ensure all associated part files are included.