Manufacture of medicines and pharmaceutical excipients 1

Introduction to Pharmaceutical Excipients

  • Course Title: PHAR 202 Towards Unbounded Manufacture of Medicines

  • Instructor: Carol Yousry, Ph.D.

  • Institution: NewGiza University, School of Pharmacy

  • Date of Lecture: September 2023

Learning Objectives

  • Describe the differences between drugs, excipients, and medicines, and their importance.

  • Explain the general philosophy behind modern medicine manufacture.

  • Outline the quality control framework for drugs and medicines in Egypt.

  • Learning Outcomes:

    • Identify major routes of drug administration and dosage forms.

Differences Between Drug and Medicine

  • Drug: A single chemical entity, e.g., Paracetamol.

  • Medicine: The product that a patient takes, e.g., Panadol, which is a formulation containing one or more drugs.

  • Medicines are essentially drug formulations.

Understanding Pharmaceutical Formulations

  • Definition of Formulation:

    • A combination of one or more drugs (active ingredients) and one or more therapeutically inactive ingredients (excipients).

    • Designed to be a stable product that delivers the correct drug dose to the desired site of action at the right rate.

    • Common forms include tablets, capsules, solutions, and creams.

Importance of Formulations

  • Reasons for Formulations:

    • Low Dose: Newer drugs often require only microgram or milligram doses.

    • Biological Issues: Drugs may require assistance for effective therapeutic effects.

    • Physico-Chemical Issues: Stabilization through additives is often necessary.

    • Special Therapeutic Needs: For instance, slow-release formulations.

Pharmaceutical Excipients

  • Definition:

    • Therapeutically inactive materials used in pharmaceutical formulations for specific functions.

  • Types of Excipients and Examples:

    • Vehicle: Water for solutions.

    • Diluent: Lactose in capsule formulations.

    • Lubricant: Magnesium stearate in tablets.

    • Preservative: Sorbic acid in aqueous formulations.

    • Antioxidant: Ascorbic acid in aqueous solutions.

    • Tonicity Adjusters: Sodium chloride in eye drops.

History of Medicine Manufacture

  • Early Records:

    • 2700 BC: First written records of medicine making in Sumeria (clay tablets with prescriptions).

    • 1500 BC: Ebers Papyrus in Egypt listing 875 prescriptions and 700 drugs, including many dosage forms still in use today.

  • Initial Products:

    • Created from plant and animal extracts.

    • Apothecaries prepared and sold medicines, often separately from diagnosing physicians.

Victorian Pharmacy Context

  • BBC Documentary Episodes:

    • Episode 1: Introduction.

    • Episode 2: Pill making.

    • Episode 3: Suppository making.

    • Episode 4: Extraction of salicylic acid from willow bark.

Modern Pharmaceutical Manufacturing Practices

  • Manufacturing Types:

    • Primary: Production of active drug.

    • Secondary: Production of the finished medicine (drug product).

  • Conditions: High-tech environment, clean, and controlled conditions with well-trained staff and adherence to Good Manufacturing Practices (GMP).

  • Regulatory Specifications: Reference to starting materials, intermediates, and finished product specifications.

Regulation and Control in Egypt

  • Legal Framework: Law No. 151 (2019) regarding drug and medicine control.

    • Key bodies include:

      1. Central Administration of the Authority’s President.

      2. Central Administration for Drug Policies and Market Support.

      3. Central Department of Biological, Innovative Products and Clinical Studies, etc.

  • International Oversight: Involvement of EMA, FDA, WHO, and ICH in drug regulation.

Historical and Contemporary Pharmacopoeia

  • Definition: Origin of the term from Ancient Greek "drug making"; linked to ancient Egyptian practices.

  • Egyptian Pharmacopoeia (1953):

    • Includes definitions, specifications, identification tests, purity tests, calibration methods, and preparation methods for medicines.

    • Last updated version noted in 2005 with recent updates on herbal plants.

  • Other Notable Pharmacopoeias:

    • British Pharmacopoeia (1864)

    • United States Pharmacopoeia (1820)

Good Manufacturing Procedures (GMP)

  • Purpose: Ensures medicines are produced to high standards.

  • Regulations: Governed by Ministerial Decree No. 539/2007 and WHO guidelines.

  • Importance of Specifications:

    • Specifies requirements at all stages of drug production.

    • Ensures chemical and microbiological purity, correct physical attributes, and proper labeling.

Concluding Remarks and Further Reading

  • Suggestions for extended study include:

    • Aulton and Taylor, Aulton’s Pharmaceutics, 5th ed., Elsevier, 2017.

    • Florence and Attwood, Physicochemical Principles of Pharmacy, 6th ed., Pharmaceutical Press, 2015.

    • Legal references to Law No. 151 (2019).