Construction - Roofs

Low-Sloped Roofing Drains

  • Drains should be placed at mid-span between structural supports.
  • Roofs deflect under weight, making the mid-span the lowest point.
  • Ponding is more likely in long spans due to structural deflection, leading to a cycle where the weight of water causes more deflection.
  • The code allows roofs with at least a 2% slope or (14)(\frac{1}{4}) inch per foot.
  • Flatter roofs are permitted if over-structured to account for ponding.

Green Roofs

  • Intensive green roofs (soil directly on the roof) may be flat for water retention.
  • Extensive green roofs (plants on trays) require a minimum 2% slope.
  • Slopes steeper than 10 degrees need precautions to prevent erosion.
  • Green roofs are generally not suitable beyond 45 degrees.

Intentionally Ponding Roofs: Blue Roofs

  • In areas like New York City, roofs are designed to intentionally pond water to manage stormwater runoff.
  • Water is either stored on the roof or in containers inside the building and released slowly.
  • Drains should be cleaned periodically to avoid ponding and potential catastrophic collapse.

Roofs vs. Walls

  • Roofs are the critical horizontal span requiring more structure.
  • Roofs are typically thicker than walls due to their horizontal span.
  • Roofs are exposed to more sunshine, rain, and UV radiation.
  • Roofs experience a wider temperature range than walls.
  • Roofs often have a shorter lifespan than walls and require replacement multiple times.

Roofs as the Dentist

  • Roofs require more maintenance and design attention.

Roof Slope Calculation

  • To find the percentage of any slope, divide the vertical distance by the horizontal distance.
  • For example, a 2/12 roof: 212=0.17\frac{2}{12} = 0.17, so the slope is 17%.

Types of Roofs

  • Low-slope roofs (often called flat roofs) have a slope less than 2/12 (17%).
  • Steep roofs have a slope greater than 2/12 (17%).
  • Slopes shallower than (14)(\frac{1}{4}) inch per foot are generally too flat without special structural precautions.

Steep vs Low Slope Roofs

  • Steep Roofs:
    • Use gravity to shed water quickly.
    • Employ overlapping small units like shakes, shingles, or tiles.
    • Units can be easily replaced and can flex with the roof's movement.
    • Roofs are often visible.
  • Low Slope Roofs:
    • Have slow drainage, so small errors can cause ponding or leaking.
    • Require flawlessly watertight membranes.
    • Are susceptible to blistering, flapping, or cracking due to water vapor or wind.
    • Can cover buildings of any horizontal scale.
    • Have simpler geometry, accommodating complex wall designs.
    • Can be planted (green roofs) or occupied (roof terraces).

Creating Slope in Low-Slope Roofs

  • Slope can be achieved by: sloping the structure, tapering the structure, or tapering the insulation. All three options have varying benefits.
  • Tapered insulation is common but can create divots that lead to ponding or mosquito breeding grounds.

Low-Slope Roof Surfaces: Families of Materials

  • Bituminous sheets (asphalt-based)
  • Rolled-out plastic membranes
  • Sprayed-on waterproof layers

Membranes

  • Membranes require a smooth substrate, such as gypsum or wood fiber sheets. Also known as substrate boards.
  • The roof must be dry before membrane installation to prevent trapped moisture.

Preventing Roof Collapse

  • Standing water on roofs is heavy and poses a risk of collapse.
  • To manage this, secondary systems are put in place, which incorporate backup drains or overflow scuppers with separate piping.
  • Backup drains should be no more than two inches above the primary drain.
  • Backup drains should connect to a separate piping system and trigger an alarm.
  • Overflow scuppers allow water to pour out of the building, signaling a potential issue.

Roof Drain Components

  • Strainer (typically twice the area of the drain pipe)
  • Hub or sump
  • Clamp to secure the membrane to the roof deck
  • Drain pipe

Low-Pitch Roof System Families

  • Bituminous: Asphalt-based material.
  • Single-ply: Rolled-on plastic membrane.
  • Fluid-applied: Chemicals mopped on.

The Three Families in Detail

  • Bituminous
    • ModBit
    • Multiple Layers of Overlapping Felt
  • Single Ply
    • EPDM falls into this family
  • Fluid Applied
    • Chemicals, sealants, or glues are mopped or sprayed on

Bituminous Roofing Characteristics

  • Made from asphalt with overlapping layers.
  • Felt layers are damaged by sun exposure and require protection.
  • Protection methods include gravel ballast or aluminum coating.
  • From bottom to top: roof deck, rigid insulation, asphalt, cover board, alternating layers of asphalt and felt.
  • Modified bitumen (ModBit) is a modern version with greater elasticity and temperature resistance.

Single-Ply Roofing Characteristics

  • EPDM is a type of single-ply roof. Plastic in sheet form that is unrolled and heat welded or glued at the seams.
  • Metal sheets ca be used.

Fluid-Applied Roofing Characteristics

  • Sprayed or mopped on seamlessly.
  • Self-flashing.
  • Multiple components like gauze and plaster.

Areas of Concern on Roofs

  • Seams and penetrations (for mechanical equipment, pipes, plumbing).
  • Differential movement due to expansion and contraction.
  • Edges, seams, and holes require the most attention.

Common Roof Penetrations

  • Plumbing vent pipes
  • Roof hatches
  • Exhaust fans
  • Mechanical penthouses
  • Roof access hatches
  • Power and water lines to HVAC equipment.
  • Roof drains and overflow drains.

Roof Penetration Details: Leak Likelihood

  • Pitch pans are the most likely to leak.

Methods for Addressing Vertical Penetrations

  • Pitch Pan: Metal pan around penetration filled with pourable sealant. Prone to leaks.
  • Cone-Shaped Boot: Uses a clamp and tapered design to mechanically divert water.
  • Cricket: Uses a mini-pitched element with a ridge to divert water around the penetration.

Accounting for Shrinkage and Expansion

  • Building separation joints account for building expansion and seismic activity.
  • Expansion joints accommodate shrinkage and expansion of the roof membrane.

Creating a Roof Detail

  • Roof membrane should extend up the parapet wall for a better seal.
  • A cant strip allows for a more moderate bending radius (two 45 degree bends instead of one 90 degree turn) of the membrane.
  • Seal the membrane to the wall with fabric and mastic.
  • Use counter flashing and flashing to protect the wall cavity.
  • Top the assembly with coping (e.g., stone coping attached with stainless steel pins).
  • Counter flashing allows roof membrane replacement without removing the coping and main flashing.

Vapor Control and Topsider Roof Vents

  • An air and vapor barrier prevents moisture from reaching the cold membrane.
  • Topsider roof vents allow moisture to escape from the space between the roof membrane and insulation.

Insulating a Roof

  • Methods below roof deck
    • Vented Roofs
      • Insulation, and air moving in and out of a ventilated cavity.
      • Controls Condensation
      • Prolongs the life of the roof surface, because air is on both sides of the surface and they have the same temperatures.
      • Tiny leaks have a chance to dry out and are therefore mitigated
      • Baffles are used in rafter bays to maintain a ventilation.
      • Baffles allow air to move from the soffit to the ridge, even with insulation present
    • Spray Foam
      • Seals to the structure
      • Works as a vapor diffusion barrier and and air barrier
  • Methods above roof deck
    • Outboard insulation
      • Roof structure, vapor barrier, rigid insulation, membrane.
      • Structure, membrane, insulation
      • This helps to keep membrane warm

Albedo & Emissivity

  • A roof that controls heat gain from the sun must have both a high albedo and high emissivity
  • Albedo is a term for solar reflectance
  • High albedo roofs appear white, silver or shiny in color
  • A good target for a reflectivity spec is 0.65, meaning the assembly reflects 65 percent of the visible light.
  • Emissivity is a term for how a roof sheds heat.
  • High emissivity roofs are better able to re-radiate the heat thet have absorbed to the sky
  • White pavers or white gravel ballast can be used.
  • Gravel ballasts can thermally outperform even green roofs.

Metal Roof Seams

  • How these are sealed depends on whether a roof is standing seem or not. Also is affected by the presence of wood batons, which can restrict the connection.
  • Metal can work with both low- and steep roofs.

Roofing - Steep Roofs: Shingles & Shakes

  • Roof shakes are thicker than roof shingles.
  • Shingles are typically tapered and overlapping, and staggered in plan.
  • If using wood, it ought to be rot-resistant.
  • A method for prolonging the lifespan of a roof is to keep the temperatures of both sides the same.
    • Skip Sheathing
    • Tangled Fiber Methods
  • A layer of Asphalt Saturation Felt paper ought to be unrolled such that each layer overlaps the one below it, in order to account for which direction water will flow.
  • Self Selling Strips can be used to help with insulation.
  • Any place where a vertical surface extends beyond the roof is a risk for leaks, and ought to be flashed.