Surface Finish and Texture Notes
Manufacturing Processes and Surface Finish
- Surface finish specifications are more critical in processes like wooden parts for cabinetry.
Surface Texture Standards
- There are two standards for surface texture: one for terms and definitions, and another for specifying symbols on prints.
Surface Texture Symbol
- The current standard surface texture symbol resembles a "V".
Surface Characteristics
- A flaw is an unintentional interruption (crack or pit) not covered by the surface texture symbol.
Waviness vs. Roughness
- Waviness relates to wider surface distances, while roughness deals with immediate ups and downs.
Roughness/Smoothness and Manufacturing Processes
- Extremely smooth: Extra-fine honing and lapping.
- Good machine: Sharp tools, high speeds, extra-fine feeds and cuts.
- Very rough: Saw and torch cutting, forging, or sand casting.
- Coarse: Coarse surface grind, rapid feeds in turning and milling.
Precision of Surface Roughness
- Surface roughness precision is measured in micrometers or microinches, where "micro" means "one-millionth".
Measuring Surface Texture
- A profilometer is used to measure surface texture in microinches.
Surface Texture Symbol Specifications
- Specifies the minimum amount of material to be removed and the final roughness: Figure A
- Specifies the particular method to achieve the specified roughness value: Figure E
- Specifies that any production method can be used: Figure B
- Specifies that material must be removed, but no amount stated: Figure C
- Specifies no material can be removed: Figure D
Surface Texture Symbol Information
- The type of inspection machine to be used is NOT specified within the surface texture symbol environment.
Lay
- "Lay" describes the direction of the predominant surface pattern from the machining process.