MEAT INGREDIENTS
Water
Largest component in meat; content is roughly 3.5 times protein amount.
High fat content lowers protein and water levels.
Important in processed meats due to added water via curing brines.
Water loss reduces yields but is desired in dry fermented products.
Water Holding Capacity (WHC)
Crucial for processed meats; ability to retain water during external forces.
Influences color, texture, and firmness.
Water Holding Capacity and pH
Raising pH above 5.4 or reducing it below 5.0 increases net negative charge.
Salt increases negative charge, enhancing protein space and WHC.
Protein
Categorized into myofibrillar, sarcoplasmic, and connective tissue groups.
Different properties affect processed meats uniquely.
Myofibrillar Protein
Critical for processing properties like bind values.
Important for emulsion products and heat-set gelation.
High myofibrillar protein content increases costs.
Processed meat technology manipulates these proteins.
Stroma Protein
Low binding ability.
Shrinks above 60°C with moisture, gelatinizes at 70-80°C.
Problematic in processed meats; limited to 15-25% in high collagen meats.
Sarcoplasmic Protein
Enzyme activity: tenderization, flavor contributions.
Nonvolatile compounds: nucleotides (IMP), amino acids (glutamic, aspartic acid) provide umami taste.
Fat
Important for flavor, texture, and cost reduction.
Contributes significantly to flavor development.
Fat Composition and Flavor
Major fatty acids: myristic, palmitic, stearic acids (SFA); palmitoleic, oleic acids (MUFA); linoleic, linolenic, arachidonic acids (PUFA).
Species flavor depends on ketones, saturated aldehydes, fatty acids, and unsaturated aldehydes.
Lipid degradation yields aldehydes, linked with specific flavors and aromas.
Non-Meat Ingredients
Used alongside meat and animal fat; some necessary, others product-specific.
Categorized by source: chemical substances, plant origin, animal origin.
Functional Properties of Non-Meat Ingredients
Improve taste, flavor, appearance, color, texture, water binding, fat separation, and preservation.
Chemical Substances
Limited number approved for meat processing.
Significant substances: salt, nitrite, ascorbic acid, phosphates, chemical preservatives, antioxidants, MSG, food coloring substances.
Usage Levels of Chemical Additives
Used in small amounts, usually below 1%; salt is an exception (up to 4% in some products).
Non-Meat Ingredients of Animal Origin
Improve water binding and prevent fat separation.
Act as meat extenders.
Examples of Animal Origin Ingredients
Milk caseinate, whole milk, non-fat dried milk, gelatin, blood plasma, eggs, transglutaminase.
Ingredients of Plant Origin
Spices: functional, small quantities for flavor.
High protein content substances (soy protein, wheat gluten): binders for water binding and fat retention.
Plant Origin - Extenders and Fillers
Meat extenders: high protein.
Fillers: high carbohydrate.
Extenders vs. Fillers
Meat extenders: soy flour, soy concentrate, food legumes.
Fillers - Carbohydrate Products
Cost reduction, volume addition, binders.
Examples: cereal flours, starches, breadcrumbs, roots, tubers, vegetables, fruits, polysaccharides.
Salt (Sodium Chloride)
Levels: 1.5 – 3.0%.
Improves taste, protein structure, and water holding capacity.
Water
Up to 70% in lean meat.
Essential during raw-cooked meat batter production to solubilize proteins and create a strong protein network.
Sodium Nitrite
Levels: 0.01 – 0.03%.
Produces desired “pickling red” color and inhibits microbial growth.
Retards oxidative rancidity by stabilizing fats.
Sodium Nitrite Concerns
High levels can cause methemoglobinemia.
Regulated or banned in some countries.
Ascorbic Acid, Sodium Ascorbate, Erythorbate
Levels: 0.03%.
Accelerate nitrite reaction, developing red curing color, and reduce residual nitrite.
Phosphate
Levels: 0.05 – 0.5%.
Improve binding, texture, water-holding capacity, and reduce lipid oxidation and microbial growth.
Types of Phosphates
Sodium tripoly-phosphate (STPP), Sodium di-phosphate (SDP).
Regulated due to health concerns.
Gelatine
Edible jelly from animal tissues; absorbs water and forms gel when cooling.
Creates solid, elastic products when mixed with meat pieces.
Carrageenan
Hydrocolloid from seaweed; water-soluble with strong water-binding properties.
Improves cooking yield, sliceability, and cohesiveness.
Carrageenan Functionality
Increases water retention and contributes to stability in reduced-fat products.
Vegetable Oil
Replaces animal fat, functions like animal fat in Halal products.
Keeps meat mix soft and juicy.
Sugar
Levels: 0.5 - 4.0%.
Provides flavor, lowers a_w value, and acts as nutrient source for microbes in fermented products.
Flavour Enhancer
Intensify flavor; food proteins are hydrolyzed into simpler components.
MSG strengthens meat flavor.
Food Colourings
Curing provides red color; food colorings may be natural or synthetic.
Colorant Restrictions
Technological requirements: heat-stable, resistant to light, oxygen, and pH changes.
Antioxidants
Counteract fat oxidation; additional chemical antioxidants may be used for high-fat products.
Grains and Vegetables
Used as fillers to increase volume and decrease costs.
Refined products (flours, starches, soy concentrates) are used in ground products.
High protein content products (isolated soy protein, wheat gluten) bind water and fat.
Soy Flour
50% protein; adds protein and holds meat juices.
Limited by taste and texture; should not exceed 5%.
Soy Concentrate
70% protein; almost neutral in taste.
Amounts added to heavily extended products range from 6 – 15%.
Soy Isolate
90% protein.
Used in “weak” formulations to form protein network structures and bind water and fat.
Soy Proteins
Soy Flour: 50% Protein, Hydration Ratio 2-2.5:1
Soy Protein Concentrate: 70% Protein, Hydration Ratio 3-3.5:1
Soy Isolate: 90% Protein, Hydration Ratio 5:1