Charging Rules & Pre-Charge Procedures (Essential Points)

Rule 1: System must be running

  • You must run the system to accurately check charge, verify superheat and subcooling.

Rule 2: Charge through low-side valve; liquid for blends

  • Charge through the low-side valve.
  • For blended refrigerants, add them as a liquid, not as vapor.

Rule 3: Fixed-orifice metering devices

  • Charge by measuring superheat.
  • Verify superheat in the evaporator on the low side (blue indicates superheat).

Rule 4: Thermostatic Expansion Valve (TXV) systems

  • Charge by verifying subcooling.
  • Subcooling is measured on the high side in the condenser (red indicates subcooling).

Special case: Critically charged systems

  • If the system is critically charged, weigh in the refrigerant as specified by the manufacturer (in ounces).
  • After adding the prescribed amount, verify both superheat and subcooling.

Pre-charge setup: gauges and connections

  • Use a gauge manifold with low-side (blue) to the low side and high-side (red) to the high side. The middle hose is open to atmosphere.
  • Open valve handles to eliminate pressure inside the manifold so the middle hose reads atmosphere.
  • Calibrate gauges to read 0 at atmospheric pressure: this ensures readings are accurate going forward. 0~\text{psig} reference.
  • Close the valve handles on both sides so the pressures in the blue and red hoses are isolated when readings are taken.
  • Whatever pressure is in the blue hose (when the valve is closed) is read by the blue gauge; the red hose pressure is read by the red gauge.

Step: purge preparation and why

  • Crack the low-side and high-side service valves to allow the system pressure to fill the hoses; gauges will move as pressure equalizes.
  • The white color inside the hose ends indicates vapor that was trapped in the hose; it has been compressed.
  • Purge air from the hoses to avoid air entering the system.

How to purge the hoses

  • Under the manifold, at the flare connection where the hose meets the manifold, loosen the hose with your thumb and forefinger.
  • Allow refrigerant to push any trapped air and vapor out to the atmosphere.
  • EPA 608 de minimis release: releasing a small amount of refrigerant is allowed; the risk of not purging is worse than the small release.

Ready to charge

  • After purging, you are ready to begin charging the system.