Charging Rules & Pre-Charge Procedures (Essential Points)
Rule 1: System must be running
- You must run the system to accurately check charge, verify superheat and subcooling.
Rule 2: Charge through low-side valve; liquid for blends
- Charge through the low-side valve.
- For blended refrigerants, add them as a liquid, not as vapor.
Rule 3: Fixed-orifice metering devices
- Charge by measuring superheat.
- Verify superheat in the evaporator on the low side (blue indicates superheat).
Rule 4: Thermostatic Expansion Valve (TXV) systems
- Charge by verifying subcooling.
- Subcooling is measured on the high side in the condenser (red indicates subcooling).
Special case: Critically charged systems
- If the system is critically charged, weigh in the refrigerant as specified by the manufacturer (in ounces).
- After adding the prescribed amount, verify both superheat and subcooling.
Pre-charge setup: gauges and connections
- Use a gauge manifold with low-side (blue) to the low side and high-side (red) to the high side. The middle hose is open to atmosphere.
- Open valve handles to eliminate pressure inside the manifold so the middle hose reads atmosphere.
- Calibrate gauges to read 0 at atmospheric pressure: this ensures readings are accurate going forward. 0~\text{psig} reference.
- Close the valve handles on both sides so the pressures in the blue and red hoses are isolated when readings are taken.
- Whatever pressure is in the blue hose (when the valve is closed) is read by the blue gauge; the red hose pressure is read by the red gauge.
Step: purge preparation and why
- Crack the low-side and high-side service valves to allow the system pressure to fill the hoses; gauges will move as pressure equalizes.
- The white color inside the hose ends indicates vapor that was trapped in the hose; it has been compressed.
- Purge air from the hoses to avoid air entering the system.
How to purge the hoses
- Under the manifold, at the flare connection where the hose meets the manifold, loosen the hose with your thumb and forefinger.
- Allow refrigerant to push any trapped air and vapor out to the atmosphere.
- EPA 608 de minimis release: releasing a small amount of refrigerant is allowed; the risk of not purging is worse than the small release.
Ready to charge
- After purging, you are ready to begin charging the system.