ANSC 307 - By-Products🥩🥓🍔

By-Products of the Meat Industry

Objectives

  • To familiarize the student with the importance of by-products to the meat industry.

  • To discuss the ultimate uses of edible and inedible by-products in the meat industry.

  • To show the various uses of animal by-products for the pharmaceutical industry.

Importance of By-Products

  • By-products in the livestock industry significantly contribute to the profitability of operating packing plants.

  • It has been estimated that by-products provide approximately 10% of the overall value of livestock, though this can vary depending on the species being processed.

Live Weight to Carcass and By-Product Yields
  • A chart outlines the relationship between live weight and various carcass components along with the by-product yields for different animals.

Item

Steer

Lamb

Hog

Live weight (pounds)

1000

100

220

Dressed carcass (pounds)

600

50

155

Retail cuts (pounds)

420

35

125

Hide or pelt (pounds)

80

15

--

Edible fats (pounds)

110

9

35

Variety meats (pounds)

38

3

9

Blood (pounds)

40

5

9

Inedible fats, bone, and meat scraps (pounds)

175

22

18

Unaccounted items (pounds)

140

11

26

USDA By-Product Drop Value (Steer)
  • The USDA drop values for by-products as of September 29, 2023, are detailed in the following table.

Item

Pounds

Price

Value

Steer hide, butt branded/piece

4.75

33.75

$2.41

Tallow, edible

1.20

73.86

$0.89

Tallow, packer bleachable

4.50

64.25

$2.89

Tongues, Swiss No. 1, export

0.24

738.00

$1.77

Cheek meat, trimmed

0.32

246.00

$0.79

Head meat

0.13

75.00

$0.10

Oxtail, selected

0.24

405.00

$0.97

Hearts, regular, bone out

0.38

102.00

$0.39

Lips, unscalded

0.13

288.00

$0.37

Livers, selected, export

0.96

40.00

$0.38

Tripe, scalded, edible

0.65

165.15

$1.07

Tripe, honeycomb bleached

0.15

282.00

$0.42

Lungs, inedible

0.47

5.63

$0.03

Melts

0.14

6.75

$0.01

Meat & bone meal, 50% bulk/ton

3.70

422.94

$0.78

Blood meal 85%, bulk/ton

0.60

860.00

$0.26

Totals

18.56

$13.53

Take-home Message
  • For each live animal, not all parts will be processed for consumption; the remainder typically converts into various by-products.

  • Some by-products have specialized uses in culinary applications (such as particular styles of cuts) or in industries including bio-diesel production.

Examples of Edible Meat By-Products

  • The following table lists various edible by-products along with their principal uses:

Raw By-Product

Principal Use

Liver

Variety meat, export market to Egypt

Heart

Variety meat

Kidneys

Variety meat

Spleen (melt)

Variety meat

Sweetbreads

Variety meat, export market to Mexico

Tongue

Variety meat, export market to Japan

Oxtails

Variety meat, seasonal market for soups

Cheek and head trimmings

Sausage ingredient, Mexican barbacoa

Beef extract

Soups and bouillon

Blood

Sausage component

Stomach (suckling calves)

Rennet for cheesemaking

Stomach (pork)

Sausage container, ingredient

Stomach (beef)

Honeycomb tripe, tripe and sausage ingredient

Bones

Gelatin for confectioneries, ice cream, and jellied food products

Fats (Cattle, calves, lambs, sheep, Pork)

Shortening, candies, chewing gum, lard

Intestines (small)

Sausage casings

Intestines (large, pork)

Chitterlings

Intestines (large)

Sausage casings

Esophagus (weasand)

Sausage ingredient

Pork skins

Fried pork skins, gelatin for confectioneries, ice cream, and jellied food products

Calf skin trimmings

Gelatin for confectioneries, ice cream, and jellied food products

Examples of Inedible Meat By-Products

  • The following table outlines various inedible by-products along with their principal uses:

Raw By-Product

Processed By-Product

Principal Use

Hide (cattle and calves)

Leather

Numerous leather goods

Glue

Paper boxes, sandpaper, plywood sizing

Hair

Felts, plaster binder, upholstery

Pork skins

Tanned skin

Leather goods

Pelts

Wool

Leather goods

Skin

Textiles

Lanolin

Ointments

Fats (from cattle, calves, lambs, sheep)

Inedible tallow

Industrial oils, lubricants, soap, glycerin

Fats (from cattle, calves, lambs, sheep, and hogs)

Tankage, cracklings, stick

Livestock and poultry feeds

Fats (from hogs)

Grease

Industrial oils

Bones

Dry bone

Glue, hardening steel, refining sugar (bone charcoal)

Bone meal

Animal feed and fertilizer

Blood albumen

Leather preparations, textile sizing

Cattle feet

Neatsfoot stock

Fine lubricants

Neatsfoot oil

Leather preparations

Glands

Pharmaceuticals

Medicines

Enzyme preparations

Industrial uses

Lungs

Pet foods

Hides, Skins, and Pelts

  • The classification of hides, skins, and pelts based on their origin and weight is as follows:

Origin

Classification

Weight (pounds)

Unborn calf

Slunk skin

Less than 9

Calf

Light skin calf

9 to 15

Heavy skin calf

15 to 24

Kip skin

24 to 31

Overweight kip skin

31 to 35

Cow

Light cow hide

Less than 53

Heavy cow hide

Greater than 53

Steer

Extra light steer hide

Less than 48

Light steer hide

48 to 57

Heavy steer hide

Greater than 57

Bull

Bull hide

60 to 120 plus

Stag

Accepted as steer or bull depending on its characteristics

Effects of Brands
  • The branding of hides affects their value:

    • Native (Unbranded): Most valuable.

    • Butt brand (Branded on rump area): Decrease value by -$3 per hide.

    • Colorado brand (Branded on side): Decrease value by -$6 per hide.

Pelts Classification
  • Wool length classification illustrates value:

    • Wool pelts (most valuable): Greater than 1-1/2 inches.

    • Fall clips: 1 to 1-1/2 inches.

    • Shearlings 1: 1/2 to 1 inches.

    • Shearlings 2: 1/4 to 1/2 inches.

    • Shearlings 3: 1/8 to 1/4 inches.

    • Shearlings 4 (least valuable): Less than 1/8 inches; it is valuable since it hasn't been exposed.

    • A higher wool density on the animal translates to increased value.

Tallows and Greases

  • Titer: Refers to the congealing or solidification point of the fatty acids in the fat.

  • Tallow: Defined as fat having a titer above 40°C.

  • Grease: Defined as fat having a titer below 40°C.

  • Greases = higher titer; Tallow = lower titer

Dry Rendering Process
  • In this process, fatty tissues are placed in a horizontal, steam-jacketed cylinder that possesses internal rotating blades.

    • Purpose: To rupture fat cells and release melted fat from supporting tissues.

  • Once adequate moisture has been cooked out, the mixture undergoes filtration or straining to remove cracklings from the rendered tallow or grease.

Animal Feeds and Fertilizers
  • Dried blood (blood meal): Derived from coagulating fresh blood with steam, removing the liquid, and drying the coagulum.

  • Meat meal: Produced from proteinaceous materials obtained from the inedible rendering process.

  • Steamed bone meal: Made by cooking bones with steam under high pressure to eliminate leftover fat and meat.

Gelatin and Glue
  • Gelatin: Created from skins or hides, connective tissues, cartilage, and bones of cattle and calves.

    • Cooking these materials in water converts collagen into gelatin.

  • Glue: Also sourced from the same items as gelatin but extracted by successive heating in water at specific temperature conditions.

Pharmaceuticals

  • Various glands are utilized in extracting hormones and other compounds for pharmaceutical applications:

    • Adrenal glands: Epinephrine extracted from the adrenal medulla; adrenocortical extract from the cortex.

    • Ovaries: Source of estrogens and progesterone.

    • Pancreas: Yields insulin and trypsin.

    • Parathyroid glands: Produce parathyroid hormone, important for muscle function.

    • Pituitary gland: Source of ACTH (adrenocorticotropic hormone) essential for stress response.

    • Testes: Source of hyaluronidase.

    • Thyroid glands: Supply thyroxine and calcitonin, vital for metabolism regulation.

Tissues and Organs

  • Various tissues and organs have significant uses in pharmaceutical products:

    • Blood: A source of albumin and essential amino acids.

    • Bone: Provides calcium and phosphorus.

    • Intestines: Employed in surgical sutures and condom production.

    • Liver: Supplies liver extracts and bile extract, useful for cortisone production.

    • Lungs: Source of heparin, used as an anticoagulant.

    • Spinal cord: Source of cholesterol, a precursor to Vitamin D.

    • Stomach: Rennet from calves, mucin from pigs, and pepsin from pigs are useful in digestive aid formulations.

Other By-Products
  • Fetal calf blood: Utilized in cancer and AIDS research.

  • Aorta valves: Used for replacement of defective human heart valves.

  • Fetal pigs: Employed in biology teaching.

  • Gall stones: Traditionally used as aphrodisiacs in the Far East.