ANSC 307 - By-Products🥩🥓🍔
By-Products of the Meat Industry
Objectives
To familiarize the student with the importance of by-products to the meat industry.
To discuss the ultimate uses of edible and inedible by-products in the meat industry.
To show the various uses of animal by-products for the pharmaceutical industry.
Importance of By-Products
By-products in the livestock industry significantly contribute to the profitability of operating packing plants.
It has been estimated that by-products provide approximately 10% of the overall value of livestock, though this can vary depending on the species being processed.
Live Weight to Carcass and By-Product Yields
A chart outlines the relationship between live weight and various carcass components along with the by-product yields for different animals.
Item | Steer | Lamb | Hog |
|---|---|---|---|
Live weight (pounds) | 1000 | 100 | 220 |
Dressed carcass (pounds) | 600 | 50 | 155 |
Retail cuts (pounds) | 420 | 35 | 125 |
Hide or pelt (pounds) | 80 | 15 | -- |
Edible fats (pounds) | 110 | 9 | 35 |
Variety meats (pounds) | 38 | 3 | 9 |
Blood (pounds) | 40 | 5 | 9 |
Inedible fats, bone, and meat scraps (pounds) | 175 | 22 | 18 |
Unaccounted items (pounds) | 140 | 11 | 26 |
USDA By-Product Drop Value (Steer)
The USDA drop values for by-products as of September 29, 2023, are detailed in the following table.
Item | Pounds | Price | Value |
|---|---|---|---|
Steer hide, butt branded/piece | 4.75 | 33.75 | $2.41 |
Tallow, edible | 1.20 | 73.86 | $0.89 |
Tallow, packer bleachable | 4.50 | 64.25 | $2.89 |
Tongues, Swiss No. 1, export | 0.24 | 738.00 | $1.77 |
Cheek meat, trimmed | 0.32 | 246.00 | $0.79 |
Head meat | 0.13 | 75.00 | $0.10 |
Oxtail, selected | 0.24 | 405.00 | $0.97 |
Hearts, regular, bone out | 0.38 | 102.00 | $0.39 |
Lips, unscalded | 0.13 | 288.00 | $0.37 |
Livers, selected, export | 0.96 | 40.00 | $0.38 |
Tripe, scalded, edible | 0.65 | 165.15 | $1.07 |
Tripe, honeycomb bleached | 0.15 | 282.00 | $0.42 |
Lungs, inedible | 0.47 | 5.63 | $0.03 |
Melts | 0.14 | 6.75 | $0.01 |
Meat & bone meal, 50% bulk/ton | 3.70 | 422.94 | $0.78 |
Blood meal 85%, bulk/ton | 0.60 | 860.00 | $0.26 |
Totals | 18.56 | $13.53 |
Take-home Message
For each live animal, not all parts will be processed for consumption; the remainder typically converts into various by-products.
Some by-products have specialized uses in culinary applications (such as particular styles of cuts) or in industries including bio-diesel production.
Examples of Edible Meat By-Products
The following table lists various edible by-products along with their principal uses:
Raw By-Product | Principal Use |
|---|---|
Liver | Variety meat, export market to Egypt |
Heart | Variety meat |
Kidneys | Variety meat |
Spleen (melt) | Variety meat |
Sweetbreads | Variety meat, export market to Mexico |
Tongue | Variety meat, export market to Japan |
Oxtails | Variety meat, seasonal market for soups |
Cheek and head trimmings | Sausage ingredient, Mexican barbacoa |
Beef extract | Soups and bouillon |
Blood | Sausage component |
Stomach (suckling calves) | Rennet for cheesemaking |
Stomach (pork) | Sausage container, ingredient |
Stomach (beef) | Honeycomb tripe, tripe and sausage ingredient |
Bones | Gelatin for confectioneries, ice cream, and jellied food products |
Fats (Cattle, calves, lambs, sheep, Pork) | Shortening, candies, chewing gum, lard |
Intestines (small) | Sausage casings |
Intestines (large, pork) | Chitterlings |
Intestines (large) | Sausage casings |
Esophagus (weasand) | Sausage ingredient |
Pork skins | Fried pork skins, gelatin for confectioneries, ice cream, and jellied food products |
Calf skin trimmings | Gelatin for confectioneries, ice cream, and jellied food products |
Examples of Inedible Meat By-Products
The following table outlines various inedible by-products along with their principal uses:
Raw By-Product | Processed By-Product | Principal Use |
|---|---|---|
Hide (cattle and calves) | Leather | Numerous leather goods |
Glue | Paper boxes, sandpaper, plywood sizing | |
Hair | Felts, plaster binder, upholstery | |
Pork skins | Tanned skin | Leather goods |
Pelts | Wool | Leather goods |
Skin | Textiles | |
Lanolin | Ointments | |
Fats (from cattle, calves, lambs, sheep) | Inedible tallow | Industrial oils, lubricants, soap, glycerin |
Fats (from cattle, calves, lambs, sheep, and hogs) | Tankage, cracklings, stick | Livestock and poultry feeds |
Fats (from hogs) | Grease | Industrial oils |
Bones | Dry bone | Glue, hardening steel, refining sugar (bone charcoal) |
Bone meal | Animal feed and fertilizer | |
Blood albumen | Leather preparations, textile sizing | |
Cattle feet | Neatsfoot stock | Fine lubricants |
Neatsfoot oil | Leather preparations | |
Glands | Pharmaceuticals | Medicines |
Enzyme preparations | Industrial uses | |
Lungs | Pet foods |
Hides, Skins, and Pelts
The classification of hides, skins, and pelts based on their origin and weight is as follows:
Origin | Classification | Weight (pounds) |
|---|---|---|
Unborn calf | Slunk skin | Less than 9 |
Calf | Light skin calf | 9 to 15 |
Heavy skin calf | 15 to 24 | |
Kip skin | 24 to 31 | |
Overweight kip skin | 31 to 35 | |
Cow | Light cow hide | Less than 53 |
Heavy cow hide | Greater than 53 | |
Steer | Extra light steer hide | Less than 48 |
Light steer hide | 48 to 57 | |
Heavy steer hide | Greater than 57 | |
Bull | Bull hide | 60 to 120 plus |
Stag | Accepted as steer or bull depending on its characteristics |
Effects of Brands
The branding of hides affects their value:
Native (Unbranded): Most valuable.
Butt brand (Branded on rump area): Decrease value by -$3 per hide.
Colorado brand (Branded on side): Decrease value by -$6 per hide.
Pelts Classification
Wool length classification illustrates value:
Wool pelts (most valuable): Greater than 1-1/2 inches.
Fall clips: 1 to 1-1/2 inches.
Shearlings 1: 1/2 to 1 inches.
Shearlings 2: 1/4 to 1/2 inches.
Shearlings 3: 1/8 to 1/4 inches.
Shearlings 4 (least valuable): Less than 1/8 inches; it is valuable since it hasn't been exposed.
A higher wool density on the animal translates to increased value.
Tallows and Greases
Titer: Refers to the congealing or solidification point of the fatty acids in the fat.
Tallow: Defined as fat having a titer above 40°C.
Grease: Defined as fat having a titer below 40°C.
Greases = higher titer; Tallow = lower titer
Dry Rendering Process
In this process, fatty tissues are placed in a horizontal, steam-jacketed cylinder that possesses internal rotating blades.
Purpose: To rupture fat cells and release melted fat from supporting tissues.
Once adequate moisture has been cooked out, the mixture undergoes filtration or straining to remove cracklings from the rendered tallow or grease.
Animal Feeds and Fertilizers
Dried blood (blood meal): Derived from coagulating fresh blood with steam, removing the liquid, and drying the coagulum.
Meat meal: Produced from proteinaceous materials obtained from the inedible rendering process.
Steamed bone meal: Made by cooking bones with steam under high pressure to eliminate leftover fat and meat.
Gelatin and Glue
Gelatin: Created from skins or hides, connective tissues, cartilage, and bones of cattle and calves.
Cooking these materials in water converts collagen into gelatin.
Glue: Also sourced from the same items as gelatin but extracted by successive heating in water at specific temperature conditions.
Pharmaceuticals
Various glands are utilized in extracting hormones and other compounds for pharmaceutical applications:
Adrenal glands: Epinephrine extracted from the adrenal medulla; adrenocortical extract from the cortex.
Ovaries: Source of estrogens and progesterone.
Pancreas: Yields insulin and trypsin.
Parathyroid glands: Produce parathyroid hormone, important for muscle function.
Pituitary gland: Source of ACTH (adrenocorticotropic hormone) essential for stress response.
Testes: Source of hyaluronidase.
Thyroid glands: Supply thyroxine and calcitonin, vital for metabolism regulation.
Tissues and Organs
Various tissues and organs have significant uses in pharmaceutical products:
Blood: A source of albumin and essential amino acids.
Bone: Provides calcium and phosphorus.
Intestines: Employed in surgical sutures and condom production.
Liver: Supplies liver extracts and bile extract, useful for cortisone production.
Lungs: Source of heparin, used as an anticoagulant.
Spinal cord: Source of cholesterol, a precursor to Vitamin D.
Stomach: Rennet from calves, mucin from pigs, and pepsin from pigs are useful in digestive aid formulations.
Other By-Products
Fetal calf blood: Utilized in cancer and AIDS research.
Aorta valves: Used for replacement of defective human heart valves.
Fetal pigs: Employed in biology teaching.
Gall stones: Traditionally used as aphrodisiacs in the Far East.